Polaris Sportsman XP 1000 S 2020 Service Manual page 305

1. Thoroughly clean the transmission case halves and
shafts.
2. Inspect all seals and O-rings for damage. If
transmission was disassembled, seal and O-ring
replacement is recommended (see exploded view
above).
3. If the cam shift shaft was disassembled, install the
detent gear with the step facing the O-ring.
NOTICE
Both shift shafts have skip-tooth keyed splines for
assembly purposes.
4. If the bellcrank shift shaft was disassembled, install
the gear sector with the step facing the O-ring.
5. Install new O-rings on both shift shafts and lubricate
prior to installation.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
6. Align the timing marks on the cam shift shaft and
bellcrank shift shaft.
7. Place the two shafts into the transmission as an
assembly.
NOTICE
Gently rock or twist the shift shafts upon installation to
prevent from damaging the new O-rings. Forcing the
shift shafts straight into the transmission housing may
cut the O-rings.
TRANSMISSION
7
7.17