Polaris RZR XP 1000 High Lifter 2022 Owner's Manual
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Polaris RZR XP 1000 High Lifter 2022 Owner's Manual

Polaris RZR XP 1000 High Lifter 2022 Owner's Manual

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2022
For Maintenance and Safety
OWNER'S
MANUAL
RZR XP 1000 High Lifter
RZR XP 4 1000 High Lifter

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Summary of Contents for Polaris RZR XP 1000 High Lifter 2022

  • Page 1 2022 For Maintenance and Safety OWNER’S MANUAL RZR XP 1000 High Lifter RZR XP 4 1000 High Lifter...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code® with your smartphone.
  • Page 3 2022 Owner’s Manual RZR XP 1000 High Lifter RZR XP 4 1000 High Lifter...
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle.

  • Page 7: Table Of Contents

    Specifications ....157 Polaris Products ....161 Troubleshooting .

  • Page 9: Introduction

    Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
  • Page 10 (IF EQUIPPED) Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.
  • Page 11 An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 13: Safety

    SAFETY SAFETY SAFETY TRAINING Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this valuable training, visit www.rohva.org.
  • Page 14 SAFETY SAFE RIDING GEAR Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury. RIDER COMFORT Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area.
  • Page 15 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
  • Page 16 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. Warning Labels Payload Warning...
  • Page 17 SAFETY PAYLOAD WARNING WARNING: If Total Payload Never Exceed Exceeds XP 1000 High Lifter 68 MPH (109 km/h) 430 lbs. (195 kg) XP4 1000 High Lifter 62 MPH (109 km/h) 860 lbs. (390 kg) RIDERS WARNING Be Sure Riders Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll, reduce your risk of injury: •...
  • Page 18 SAFETY AIR BOX CAUTION CAUTION: Air Box Caution Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube.
  • Page 19 Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH. Always look for and remove debris inside and around the clutch and vent system when replacing the belt. Read owner’s manual or see authorized POLARIS dealer. Belt Debris Warning...
  • Page 20 SAFETY LOAD / PASSENGER / TIRE PRESSURE WARNING The Load / Passenger / Tire Pressure Warning is located at the rear of the vehicle in the cargo box. WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
  • Page 21 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
  • Page 22 SAFETY OPERATOR RESTRICTIONS / AGE RESTRICTIONS This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age or anyone without a valid driver’s license. All operators and (if applicable) riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.
  • Page 23 SAFETY CARRYING MULTIPLE PASSENGERS (RZR 2– SEAT) Never carry a passenger until you have operated this vehicle for at least two hours and have completed the steps in the New Operator Driving Procedures section. A passenger must always be seated in a passenger seat with seat belt secured.
  • Page 24 SAFETY OPERATING WITH A LOAD ON THE VEHICLE The weight of both cargo and vehicle occupants impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
  • Page 25 SAFETY OPERATING ON PUBLIC ROADS Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use). OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control.
  • Page 26 SAFETY IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual. See the Driving Uphill section for details. DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or rollover.
  • Page 27 SAFETY OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover. Travel slowly and use extra caution when operating on unfamiliar terrain.
  • Page 28 SAFETY OPERATING OVER OBSTACLES Improperly operating over obstacles could cause loss of control or rollover. Before operating in a new area, check for obstacles. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.
  • Page 29 SAFETY OPERATING ON FROZEN BODIES OF WATER Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and any passengers, and your cargo, together with any other vehicles in your party.
  • Page 30 SAFETY IMPROPER CARGO LOADING Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident. • Always follow the instructions in this owner’s manual for carrying cargo. See page 72.
  • Page 31 SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.

  • Page 33: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Cargo Box Winch ROPS Frame Vents Fuel Tank Cap Tow Loop Cab Door Tie-Down Points (4 corners) Gear Selector Brake Pedal Passenger Hand Hold Throttle Pedal...
  • Page 34 FEATURES AND CONTROLS CONSOLE Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet AUXILIARY OUTLET WARNING To avoid electric shock, do not touch power outlets with wet hands or insert any object that the power outlet is not designed to receive. Close the lid when not in use.
  • Page 35 FEATURES AND CONTROLS IGNITION SWITCH The ignition switch is a four-position, key-operated switch. Use the ignition switch to start the engine. See page 60 for starting procedures. POSITION FUNCTION The engine is off. Electrical circuits are off, except accessory 12V. The engine is off.
  • Page 36 FEATURES AND CONTROLS ALL WHEEL DRIVE (AWD) SWITCH The AWD Switch has two positions: All Wheel Drive (AWD) Two Wheel Drive (2WD) Press the top of the rocker switch to engage All Wheel Drive. Press the bottom of the switch to operate in two wheel drive. See the All Wheel Drive (AWD) System section for AWD operating instructions.
  • Page 37 FEATURES AND CONTROLS SEATS Before operating the vehicle, always push down on all seat backs to ensure the latches are secure. SEAT ADJUSTMENTS On seats equipped with an adjustment lever under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position.
  • Page 38 FEATURES AND CONTROLS FUEL CAP The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.
  • Page 39 FEATURES AND CONTROLS PASSENGER HAND HOLD Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments. 1. Remove the retainer from the end of the adjustment pin 2.
  • Page 40 The Rollover Protective Structure (ROPS) on this vehicle meets OSHA® 1928.53 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the vehicle.
  • Page 41 FEATURES AND CONTROLS HOOD Remove the hood to access the radiator pressure cap and coolant overflow bottle 1. Turn the hood fasteners 1/4 turn. 2. Grasp the upper hood edge and pull upward to disengage the fasteners. 3. Pivot the hood forward and lift upward to disengage the lower hood hooks. 4.
  • Page 42 FEATURES AND CONTROLS SEAT BELTS This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 mph (24 km/h) if the seat belt is not secured.
  • Page 43 If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer or qualified person. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.
  • Page 44 FEATURES AND CONTROLS SEAT BELT HEIGHT ADJUSTER (IF EQUIPPED) The seat belt height adjuster reduces neck rub and works as a shock absorber for your shoulder. The height adjuster consists of an adjuster and a rail Adjustment becomes easier with repeated use. The seat belt height adjuster can be cleaned with water.
  • Page 45 EPS has shut down. If the EPS warning indicator remains on after turning the ignition switch to OFF and then starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 46 • L: Low Gear • H: High Gear Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer or qualified person can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
  • Page 47 FEATURES AND CONTROLS BRAKE AND THROTTLE PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
  • Page 48 Always switch to AWD while the rear wheels have traction or are at rest. NOTE For functional descriptions detailing how to operate the DYNAMIX suspension system on certain vehicle models, consult the Polaris RideCommand manual.
  • Page 49 FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.
  • Page 50 FEATURES AND CONTROLS SPEEDOMETER The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h). TACHOMETER The tachometer displays engine speed in revolutions per minute (RPM). MODE BUTTON Press and hold the MODE button to enter or exit the settings menu. Press and release the MODE button to cycle through Area 1 modes and to select an item.
  • Page 51 Steering (EPS) ON position. If the light remains on, the EPS system is Warning (if inoperative. See your POLARIS dealer, or other qualified equipped) person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 52 This indicator shows whether 2X4 or AWD is active. Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See page 55 for resetting instructions. Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank.
  • Page 53 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
  • Page 54 FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
  • Page 55 FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
  • Page 56 FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.
  • Page 57 FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
  • Page 58 FEATURES AND CONTROLS ENGINE ERROR CODES The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.

  • Page 59: Operation

    VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. Clutch and drive belt break-in periods vary depending on operating conditions.
  • Page 60 OPERATION 8. During the break-in period, change both the oil and the filter at 25 hours or one month. 9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter. BRAKE SYSTEM BREAK-IN Apply only moderate braking force for the first 50 stops.
  • Page 61 OPERATION ITEM REMARKS Wheels/fasteners Inspect, ensure fastener tightness page 143 Frame nuts, bolts, Inspect, ensure tightness – fasteners Fuel and oil Ensure proper levels page 36 page 116 Coolant level Ensure proper level page 127 Coolant hoses Inspect for leaks –...
  • Page 62 4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 5. Never operate with accessories not approved by POLARIS for use on this vehicle. 6. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.
  • Page 63 OPERATION 5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts. 6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds.
  • Page 64 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
  • Page 65 OPERATION 10. Place the transmission in PARK. 11. Start the engine. 12. Apply the brakes and shift into low gear. 13. Check your surroundings and determine your path of travel. 14. Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.
  • Page 66 OPERATION 5. The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. See the Safe Riding Gear section for details. 6. Always make sure all cab doors are closed and latched when riding in this vehicle.
  • Page 67 OPERATION 4. Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly. 5. Avoid unnecessary changes in speed or direction. 6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
  • Page 68 OPERATION DRIVING DOWNHILL Whenever descending a hill, follow these precautions: 1. Avoid excessively steep hills. 2. Slow down. Never travel down a hill at high speed. 3. Always check the terrain carefully before descending a hill. Never drive on hills with excessively slippery or loose surfaces. 4.
  • Page 69 If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your POLARIS dealer or qualified person can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section, and take the vehicle in for service at the first opportunity.
  • Page 70 OPERATION DRIVING ON SLIPPERY SURFACES When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions: 1. Slow down before entering slippery areas. 2.
  • Page 71 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 72 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Apply the throttle lightly. Never open the throttle suddenly. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.
  • Page 73 OPERATION PARKING ON AN INCLINE A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. Apply the brakes. 2. Place the transmission in PARK. 3. Stop the engine. 4.
  • Page 74 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 75 A passenger must always be seated in a passenger seat with seat belt secured. Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo. Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo.
  • Page 76 OPERATION Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle. See the Load / Passenger / Tire Warning section for details. BELT LIFE To extend belt life, use low gear in the following conditions: •...

  • Page 77: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 78 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 79 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 80 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer.
  • Page 81 WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
  • Page 82 WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
  • Page 83 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 84 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 85 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 86 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 87: Emission Control Systems

    OPERATION ON PUBLIC LANDS IN THE U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

  • Page 89: Maintenance

    Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.
  • Page 90 Initial fluid level inspection; add lubricant if Lubricant needed Transmission Lubricant Initial fluid level inspection; add lubricant if (AGL) needed XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 91 Inspect for leaks and loose fittings Fasteners Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 92 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 93 MAINTENANCE 100 HOUR / 1000 MILE (1600 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (if service limit equipped) Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 94 Inspect/clean; replace as needed Cam Chain Tensioner Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 95 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 96 Inspect for leaks and loose fittings Fasteners Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 97 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 98 MAINTENANCE 200 HOUR / 2000 MILE (3200 KM) SERVICE ITEM REMARKS Brake Pads / Parking XU / Inspect pad wear; replace if worn beyond Brake Pads (if service limit equipped) Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable XU /...
  • Page 99 Inspect; adjust as needed Valve Clearance Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 100 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 101 Inspect for leaks and loose fittings Fasteners Replace or rebuild (if applicable) Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 102 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 103 MAINTENANCE 300 HOUR / 3000 MILE (4800 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (if service limit equipped) Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 104 Inspect/clean; replace as needed Cam Chain Tensioner Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 105 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 106 Inspect for leaks and loose fittings Fasteners Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 107 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 108 MAINTENANCE 400 HOUR / 4000 MILE (6400 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (if service limit equipped) Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 109 Inspect; adjust as needed Valve Clearance Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 110 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 111 Inspect for leaks and loose fittings Fasteners Inspect for leaks, loose joints, and wear XU Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 112 Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services.
  • Page 113 MAINTENANCE 500 HOUR / 5000 MILE (8000 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (if service limit equipped) Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 114 Shock Absorbers XU - Perform these procedures more often for vehicles subjected to severe use. D - Have an authorized Polaris dealer or equivalent person perform these services. When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours /...
  • Page 115 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 88, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 116 MAINTENANCE Middle Prop Shaft Grease Fitting Stabilizer Bar Bushings (one on each side of vehicle) Rear Prop Shaft Grease Fitting...
  • Page 117 (-18 °C) to (+49 °C) 10W-50 4-Cycle Oil Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.
  • Page 118 MAINTENANCE OIL CHECK Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil check dipstick through the right rear wheel well. Access the oil fill cap through the service access panel on the floor of the cargo box.
  • Page 119 MAINTENANCE OIL AND FILTER CHANGE Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 88. Always change the oil filter whenever changing oil. Access the oil check dipstick through the right rear wheel well. Access the oil fill cap through the service access panel on the floor of the cargo box.
  • Page 120 MAINTENANCE 9. Remove the oil fill cap and add 2.5 quarts (2.4 l) of recommended oil. Reinstall the fill cap. 10. Start the engine and allow it to idle for 30 seconds. 11. Stop the engine. Wait 15 seconds before removing the dipstick. 12.
  • Page 121 MAINTENANCE 3. Check the fluid level. 4. Add the recommended fluid (listed in the Gearcase Specifications Chart section of this manual) to the bottom of the fill plug hole. Do not overfill. 5. Reinstall the fill plug. Torque to specification (listed in the Gearcase Specifications Chart).
  • Page 122 MAINTENANCE DEMAND DRIVE UNIT (FRONT GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 88. Refer to the Gearcase Specifications Chart on page 122 for recommended lubricants, capacities and torque specifications.
  • Page 123 MAINTENANCE DEMAND DRIVE FLUID CHANGE The demand drive drain plug is located on the bottom of the gearcase. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3. Remove the drain plug. Allow the fluid to drain completely. 4.
  • Page 124 MAINTENANCE GEARCASE SPECIFICATION CHART Use of other fluids may result in improper operation of components. See the Polaris Products section for the part numbers. Fill Plug Drain Plug Capacity Gearcase Lubricant Torque Torque Transmission 44 oz. 10-14 ft. lbs. 10-14 ft. lbs.
  • Page 125 NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the specifications section of this manual. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
  • Page 126 MAINTENANCE SPARK PLUG REMOVAL AND REPLACEMENT 1. Remove the cargo box access panel to access the spark plugs 2. Clean the area around the spark plugs before removing the plugs. 3. Remove the spark plug caps. 4. Using the spark plug wrench provided in the tool kit, remove the plugs by rotating them counterclockwise.
  • Page 127 MAINTENANCE SPARK PLUG CONDITION NORMAL PLUG The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTICE The tip should not be white.
  • Page 128 MAINTENANCE FUSE / RELAY CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.
  • Page 129 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.
  • Page 130 MAINTENANCE RADIATOR COOLANT LEVEL / CHANGING COOLANT This procedure is required only if the cooling system has been drained for maintenance and/or repair. If the overflow bottle has run dry, the level in the radiator should also be inspected. CAUTION Escaping steam can cause burns.
  • Page 131 5. Reinstall the cap. If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your POLARIS dealer or authorized person.
  • Page 132 • See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 133 MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death. Use the shock/clutch tool from the tool kit to slightly open the sheaves to aid in debris removal and belt installation.
  • Page 134 4. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer or other qualified person can assist. Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail.
  • Page 135 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer or authorized person can assist.
  • Page 136 7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. NOTICE Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Replacement filters are available at your POLARIS dealer.
  • Page 137 MAINTENANCE 8. Make sure that there are no gaps between the filter, the filter ring and the stop on the intake tube. 9. Reinstall the air box cover and ensure the alignment tabs are properly positioned. 10. Secure the four (4) cover clips. 11.
  • Page 138 MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrestor. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 139 MAINTENANCE BRAKES WARNING Operating the vehicle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the vehicle with a spongy-feeling brake pedal. The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.
  • Page 140 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
  • Page 141 Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the Polaris Products section for the part numbers. Change the brake fluid every two years and any time the fluid becomes...
  • Page 142 MAINTENANCE SUSPENSION SETTINGS FRONT / REAR SPRING PRELOAD ADJUSTMENT The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads. To adjust the preload, do the following: 1.
  • Page 143 MAINTENANCE FRONT / REAR SHOCK COMPRESSION ADJUSTMENT The compression damping clicker knob is located at the top of the shock reservoir. 1. Turn the clicker clockwise to increase compression damping. 2. Turn the clicker counter-clockwise to decrease compression damping. Shock Compression Settings Model Location Clicker Position...
  • Page 144 Cracking of the tread and sidewall rubber and/or deformation is evidence of aging. Tires should be inspected for aging before use. If signs of aging or damage are found, see your Polaris dealer or other qualified person for assistance.
  • Page 145 Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist. Right rear wheel shown (type varies by model) 1.
  • Page 146 MAINTENANCE LIGHTS Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles. If an LED headlamp has moisture or fogging inside, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.
  • Page 147 MAINTENANCE 5. Include the weight of a rider on the seat while performing this step. Observe the headlight aim. As a starting point, the most intense part of the headlight beam should be 2 inches (5 cm) below the mark on the wall. Adjust to operator preference.
  • Page 148 7. Attempt to start the engine. If necessary, repeat the drying procedure. 8. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer or other qualified person can provide the required service.
  • Page 149 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Your vehicle has a low-maintenance battery.
  • Page 150 If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
  • Page 151 MAINTENANCE If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage (DC) Charge Time* Action None required 100%...
  • Page 152 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 153 • Labels and decals • Electrical components and wiring • Air intake components If warning and safety labels are damaged, contact your POLARIS dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
  • Page 154 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 155 6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. 7. Reinstall the spark plug caps to the spark plugs.
  • Page 156 4. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart section.
  • Page 157 Secure or remove all cargo, and inspect the unit for loose parts prior to transport. 7. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm...
  • Page 158 MAINTENANCE Rear Tie-Down Front Tow Loop Tie-Down...

  • Page 159: Specifications

    SPECIFICATIONS SPECIFICATIONS RZR HIGH LIFTER Gross Vehicle Weight XP: 2470 lbs. (1120 kg) approx. XP 4: 2735 lbs. (1241 kg) approx. Dry Weight* XP: 1545 lbs. (701 kg) approx. XP 4: 1752 lbs. (795 kg) approx. *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field.
  • Page 160 Independent trailing arms with 18 in. (45.7 cm) travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission Shift Type Dual Range P/R/N/L/H Tire Size - XP / XP 4 Front: 30 x 9.5-14 Rear: 30 x 11-14...
  • Page 161 OUTPUT GEAR RATIOS RZR XP / XP4 Rear High Gear 11.79 Low Gear 29.02 Reverse 25.99 Front (including front drive) High Gear 11.87 Low Gear 29.22 Reverse 26.17 Drive Ratio - Front 3.83:1 CLUTCHING Please see your POLARIS dealer for clutching specifications...

  • Page 163: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil — 12 fl oz (355 mL) Aerosol 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 qt (0.95 L) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 gal (3.8 L) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil —...
  • Page 164 U-Joint Grease — 3 fl oz (89 mL) Cartridge 2871551 U-Joint Grease — 14 fl oz (414 mL) Cartridge 2871329 Dielectric Grease (Nyogel®) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2859044 POLARIS Battery Tender Charger...

  • Page 165: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall trailer in Use low range during loading. high range Starting out going up a steep incline Use low range. See warnings on page 64. Driving at low RPM or ground speed Drive at a higher speed or use low (3-7 MPH/ 5-11 km/h)
  • Page 166 (see page 130). Inspect clutch seals for damage if repeated leaking occurs. Clutch malfunction Your POLARIS dealer or other qualified person can assist. Poor engine performance Check for fouled plugs or foreign material in gas tank or fuel lines. Your POLARIS dealer or other qualified person can assist.
  • Page 167 SOLUTION Loose electronic control box Inspect, clean, reinstall connectors; connections blow on EFI fuse to remove impurities Mechanical failure Your POLARIS dealer or other qualified person can assist. ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 168 Set gap to specs or replace plugs range Old or non-recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug wires Your POLARIS dealer or other qualified person can assist. Incorrect ignition timing Your POLARIS dealer or other qualified person can assist. Loose ignition connections...
  • Page 169 Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your POLARIS dealer or other qualified person can assist Incorrect spark plug gap or heat Set gap to specs or replace plugs range...
  • Page 170 Fouled or defective spark plugs Inspect, clean and/or replace spark plug Worn or defective spark plug wires Your POLARIS dealer or other qualified person can assist. Incorrect spark plug gap or heat Set gap to specs or replace plug range...

  • Page 171: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 172 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 173 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 174 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 175 If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect. For questions call POLARIS Owner Connections: United States & Canada: 1-800-POLARIS (1-800-765-2747) French: 1-800-268-6334...
  • Page 176 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 177 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 178 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
  • Page 179 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Polaris Industries Inc. are pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards.
  • Page 180 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

  • Page 181: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 183 3-Point Seat Belt ....... 40 Adding or Changing ....127 Cooling System....... 127 Crankcase Emission Control System ........85 Crossing Hillsides ...... 24 Adding or Changing Coolant ..127 Air Box Caution ......16 Air Filter......... 134 All Wheel Drive (AWD) Switch ..34 All Wheel Drive (AWD) System ..
  • Page 184 Failure to Inspect Before Know Your Riding Area / Tread Operating ....... 19 Lightly® ......... 62 Fluid Change ....119, 121 Fluid Check ......118 Front / Rear Shock Compression Adjustment..141 Front / Rear Spring Preload Lights........144 Adjustment ......140 Limited Warranty .....
  • Page 185 Spark Plug Gap / Torque ... 123 Payload Warning ....... 15 Spark Plug Removal and Periodic Maintenance Chart ..87 Replacement ......124 Polaris Products ...... 161 Specifications ......157 POLARIS Variable Stalling While Climbing a Hill ..24 Transmission (PVT) System ..130 Starting the Engine ....
  • Page 186 Vehicle Break-in Period....57 Vehicle Identification Numbers ..9 Vehicle Immersion ....146 Warranty Coverage and Exclusions ......170 Washing the Vehicle....150 Water Driving Through ..... 67 Operation Safety in ....26 Welcome Page ......3 Wheel Installation ....143 Wheel Removal.......
  • Page 188 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Part No. 9940269 Rev 02 Medina, MN 55340 Printed in USA...

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