SECTION - 6
SECTION 6 - DRIVE SYSTEM AND ENGINE
Table of Contents
Transom Cutout....................................................................................................................................................... 3
Single Engine ............................................................................................................................................. 3
Dual Engine ............................................................................................................................................... 4
90 Degree Tool Method ............................................................................................................................. 5
Tape Measure Method ............................................................................................................................... 5
Cutting Out The Transom..................................................................................................................................6
Transom Connections............................................................................................................................................. 8
Installing Gimbal Housing.................................................................................................................................. 8
Connecting Speedometer Pickup......................................................................................................................9
Power Trim Pump............................................................................................................................................ 11
Trim Limit Switch Connection..........................................................................................................................13
Transom Harness............................................................................................................................................13
Hydraulic (Helm) Steering .............................................................................................................................. 14
Manual Steering Installation ........................................................................................................................... 14
Power Steering Instalation ............................................................................................................................. 16
Engine Installation................................................................................................................................................. 21
3.0 MPI Engine Preparation............................................................................................................................22
Fuel Inlet Fitting...............................................................................................................................................23
3.0 MPI Installation..........................................................................................................................................24
Initial Engine Alignment...................................................................................................................................28
Exhaust Connections......................................................................................................................................30
Engine Harness Connections..........................................................................................................................30
Continuity Wire Connection ..................................................................................................................... 31
Electrical Connections.....................................................................................................................................31
Instrumentation Connections ................................................................................................................... 31
Power Trim Pump Connections....................................................................................................................... 33
Fluid Connections............................................................................................................................................34
Gear Lube Monitor Connection ................................................................................................................ 34
Power Steering Hoses ............................................................................................................................. 34
Seawater Pickup ...................................................................................................................................... 35
Coolant Recovery System ....................................................................................................................... 35
Cable Installation................................................................................................................................................... 36
Shift Cable Installation.....................................................................................................................................36
Alpha Models...................................................................................................................................................36
Shift Cable Travel .................................................................................................................................... 36
Installation ................................................................................................................................................ 38
Alpha Sterndrive Installation.................................................................................................................................. 42
90-899883183 DECEMBER 2007
INSTALLATION
DRIVE SYSTEM AND ENGINE INSTALLATION
6
Page 1 / 54