Mercury MerCruiser 3.0 MPI Installation Manual page 123

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SECTION - 8
5. Ensure that the cable is not permanently kinked.
6. Ensure that there is proper clearance for cable movement when the control box is installed in
the side panel. The cables must have room to move up and down when the control handle is
shifted into either FORWARD or REVERSE.
7. Ensure that the engine was not set down on the intermediate shift cable during installation,
as this will crush the inner cable tubing and cause improper and / or stiff shifting.
8. Do not fasten the shift cable with straps or clamps to any other cable within 1.5 m (5 ft) of the
shift plate.
9. Do not fasten the shift cable to the transom with any type of plastic clips or fasteners within
1.5 m (5 ft) of the shift plate.
10. Do not overtighten the throttle or shift cable attaching nuts at the engine end. Barrel and cable
end must be free to rotate on the mounting stud.
NOTE: Lubricate attaching points with engine oil.
SAE 30W Engine Oil
11. Check the intermediate shift cable routing from the transom assembly to the shift plate as
follows:
a.
b.
c.
Following this routing will prevent the engine coupler from damaging the cable.
NOTE: NOTE: A final check of the adjustments should be made with the boat in the water and
engine running. If this cannot be done or is not done at your manufacturing facility, arrangement
should be made with the dealer to do this as part of the pre‑delivery inspection
12. Shift effort tools will be available for new installations using certain Quicksilver Gen II Controls.
Refer to 90‑865523 Instruction Sheet for more information.
90-899883183 DECEMBER 2007
Description
The cable should come through the transom, above the exhaust pipe and make a turn
toward the starboard side of the boat between the exhaust pipe and the engine flywheel
housing.
The cable should then be routed under the starboard rear engine mount and turn toward
the transom.
The cable should then go up behind the power steering valve and loop over to the shift
plate on the engine, where it is connected to the anchor points on the shift plate.
Where Used
Shift cable pivot points
REMOTE CONTROLS
Part Number
Obtain Locally
7875
Page 9 / 10

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