Toro 30460 Operator's Manual

Grass collection system for groundmaster 7200 series with 60-inch mower

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Original Instructions (EN)
Grass Collection System
Groundsmaster
60-inch Mower
(For Machines with Kubota Engines Only)
Model No. 30460—Serial No. 315000001 and Up
Form No. 3392-999 Rev A
®
7200 Series with
*3392-999* A

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Summary of Contents for Toro 30460

  • Page 1 Form No. 3392-999 Rev A Grass Collection System Groundsmaster ® 7200 Series with 60-inch Mower (For Machines with Kubota Engines Only) Model No. 30460—Serial No. 315000001 and Up *3392-999* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
  • Page 3: Table Of Contents

    Contents Safety Safety ................3 The following list contains safety information specific to Toro Safety and Instructional Decals ......... 4 products and other safety information you must know. Setup ................5 • Become familiar with the safe operation of the equipment, 1 Preparing the Mower ..........
  • Page 4: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 98-5954 106-3339 109-5890...
  • Page 5: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the mower. Double pulley assembly Install the pulley assembly. Pulley nut Remove the existing anti-scalp roller – No parts required and bracket.
  • Page 6: Preparing The Mower

    Note: Determine the left and right sides of the machine from the normal operating position. Preparing the Mower No Parts Required Procedure Perform the following procedure to prepare the mower for attaching the blower and finishing kit. 1. Disengage the PTO, move the motion control levers to Figure 3 the neutral locked position and set the parking brake.
  • Page 7: Removing The Existing Anti-Scalp Roller And Bracket

    Removing the Existing Installing the Blower Pivot for Anti-Scalp Roller and Bracket a 60 inch Bagger No Parts Required Parts needed for this procedure: Blower pivot Procedure Metal template 1. Clean the area around the right, rear anti-scalp wheel. Bolt (3/8 x 1 inch) 2.
  • Page 8: Installing The Link Mounting Bracket

    Figure 6 1. Mower deck 4. Bolt (3/8 x 4-1/2 7. Bushing inch) Figure 5 2. Bolt (3/8 x 1 5. Spacer 8. Blower pivot inch) assembly 1. Mower deck 4. Template location on 3. Locknut, (3/8 6. Anti-scalp roller 9. Drilled holes mower deck inch) 2.
  • Page 9: Installing The Bagger Mounting Bracket

    Figure 8 1. Link mounting bracket 3. Link 2. Small clevis pin 4. Small cotter pin Figure 7 1. Link mounting bracket 3. Flanged locknut (3/8 inch) 2. Install the bagger mounting bracket to the bottom of the machine with 2 large clevis pins and 2 large cotter 2.
  • Page 10: Installing The Handle Assembly

    Installing the Handle Assembly Installing the Bagger Assembly Parts needed for this procedure: Parts needed for this procedure: Handle assembly Bagger assembly Roll pin Pin and hairpin cotter pin assembly Nut (3/8 inch) Procedure Threaded rod Yoke 1. Position the handle assembly onto the handle mount assembly (Figure 10).
  • Page 11 Figure 12 1. Yoke 3. Threaded rod 2. Nut 4. 9 inches (229 mm) apart 8. Tighten the nuts against the yokes. 9. Install the yokes to the bagger assembly and handle and secure it with 2 clevis pin springs (Figure 13).
  • Page 12: Routing The Blower Belt Into The Blower Assembly

    Routing the Blower Belt into Installing the Blower Assembly the Blower Assembly Parts needed for this procedure: Parts needed for this procedure: Blower assembly Blower belt Procedure Spring WARNING Procedure An uncovered discharge opening could allow 1. Install the belt around the blower pulley (Figure 14).
  • Page 13 Figure 16 1. Blower assembly 3. Pivot hole 2. Mower deck 4. Blower assembly peg Figure 18 1. Spring loaded idler pulley 3. Long hook end 3. Close the blower assembly to see if the latches are 2. Short hook end adjusted correctly.
  • Page 14: Installing The Discharge Tubes

    Installing the Discharge Tubes Parts needed for this procedure: Upper tube Middle tube Lower tube Bolt, (#10 x 3/4 inches) Locknut, (#10) Washer, (7/32 inch) Figure 21 1. Lower tube 4. Flat washer, (7/32 inch) Procedure 2. Middle tube 5. Locknut, (#10) Important: Make sure the mower deck is in the lowest 3.
  • Page 15 Figure 25 1. Middle and lower tube 2. Upper tube 9. Slide the lower tube onto the blower assembly and latch Figure 23 them together (Figure 26). 1. Hood plate 4. 19 mm (3/4 inch) Note: There are two latches on the blower housing. 2.
  • Page 16: Installing The Belt Cover And Bolt

    16. Install the lower tube onto the blower housing and secure it with the latches. 17. Lift and lower the mower deck to verify that the end of the tube does not come out of the bagger hood. Installing the Belt Cover and Bolt Parts needed for this procedure: Belt cover...
  • Page 17: Installing The Weight Kit

    Traction Unit with the bagger installed complies with ANSI B71.4-2012 when the weight kit is installed. Order the appropriate weight kit from your local Authorized Toro Distributor. Install the kit with the instructions included in the kit. CAUTION The bagger adds a lot of weight to the rear of the machine and may cause an unstable condition which could result in a loss of control.
  • Page 18: Operation

    Positioning the Flow Baffle Operation The flow baffle is adjustable by loosening the nuts on top of Note: Determine the left and right sides of the machine the mower deck. Adjust the flow baffle to the align with the from the normal operating position. blower opening.
  • Page 19: Clearing Obstructions From The Collection System

    Clearing Obstructions from 3. Unlatch the lower tube from the blower and remove the tube from the blower assembly. the Collection System 4. Remove the tube from the bagger hood. 5. Lower the mower deck to the lowest height-of-cut WARNING position.
  • Page 20: Transporting Machines

    The bagging system may plug if you drive too fast and the The Toro Atomic blade is recommended for bagging leaves engine speed gets too slow. On hills it may be necessary to in dry conditions. In dry dusty conditions, the medium lift slow the machines ground speed.
  • Page 21 Curb Climbing and Loading Always lift the deck to the highest position when loading the machine on trailers or ascending/descending a curb. Leaving the mower in a lower position can cause damage to the mower while loading and going over a curb. If a curb is higher than 6 inches (152 mm), cross it at a sharp angle with the deck fully raised.
  • Page 22: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Inspect the blower belt. After the first 8 hours • Inspect the collection system. • Clean the hood screen. Before each use or daily • Clean the collection system. • Inspect the blower belt. Every 25 hours •...
  • Page 23: Checking And Adjusting The Blower Latch

    Grease the blower belt idler arm (Figure 38). Figure 36 1. Spring loaded idler pulley 3. Long hook end Figure 38 2. Short hook end 7. Pull back on the spring loaded idler pulley and install Grease the handle pivot (Figure 39).
  • Page 24: Inspecting The Collection System

    Inspecting the Collection System Service Interval: After the first 8 hours Every 100 hours 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
  • Page 25: Adjusting The Door Opening

    Adjusting the Door Opening Adjusting the Latches Perform this after adjusting the door closing. The latches can be adjusted after the open and closed door positions have been set. Adjust the handle link to obtain the maximum door opening. 1. Disengage the PTO, move the motion control levers to Lengthen the handle link to open the door farther.
  • Page 26: Installing The Mower Blades

    In most mowing conditions, the standard high lift blades will provide the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium lift or low lift blades will reduce dust and dirt blowout while providing effective bagging air flow.
  • Page 27: Storage

    Storage 1. Clean the bagger. Refer to Cleaning the Bagger. 2. Inspect the bagger for damage. Refer to Inspecting the Collection System. 3. Make sure the bagger is empty and thoroughly dry. 4. Check the belt for wear or cracks. 5.
  • Page 28: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action Abnormal vibration. 1. Cutting blade(s) is/are bent or 1. Install new cutting blade(s). unbalanced. 2. Blade mounting bolt is loose. 2. Tighten the blade mounting bolt. 3. Loose blower pulley or pulley 3. Tighten the appropriate pulley. assembly.
  • Page 29 Notes:...
  • Page 30 Notes:...
  • Page 31 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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