Toro Groundsmaster 4500-D Installation Instructions Manual
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Toro Groundsmaster 4500-D Installation Instructions Manual

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Road Light Kit
Groundsmaster
Model No. 30670
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or missing.
140-1531
1. Snow chute—left
2. Snow chute—right
3. Hazard light—on
© 2022—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
4500-D or 4700-D Traction Unit
decal140-1531
4. Hazard light—off
5. Attachment—down
6. Attachment—up
Register at www.Toro.com.
140-1623
1. Beacon—off
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3453-292 Rev A
Installation Instructions
decal140-1623
2. Beacon—on
*3453-292*

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Summary of Contents for Toro Groundsmaster 4500-D

  • Page 1 1. Snow chute—left 4. Hazard light—off 2. Snow chute—right 5. Attachment—down 3. Hazard light—on 6. Attachment—up *3453-292* © 2022—The Toro® Company Original Instructions (EN) Register at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420 All Rights Reserved...
  • Page 2 decal145-5256 145-5256 1. Power—10A 5. Electric Seat—10A 2. Infocenter—2A 6. Engine—10A 3. Auxiliary Power—10A 7. Sensor—10A 4. Headlights—10A 8. Cab—60A...

  • Page 3: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Drill the mounting holes. Right headlight bracket Left headlight bracket Bolt (3/8 x 2-1/2 inches) Flange nut (3/8 inch) Washer (3/8 x 7/8 inches) Rubber hanger...

  • Page 4: Preparing The Machine

    Procedure Description Qty. Switch mount assembly Control cover Fuse mount plate Clip nut (#10) Flasher Flange head screw (#10 x 3/8 inch) Cable tie Bracket mount Clip nut (1/4 inch) Switch mount Multi-function switch Switch clip (thick) Install the control console. Switch clip (thin) Switch plug Rocker switch...
  • Page 5 g371181 Figure 1 1. Platform shroud 4. Self-tapping bolt (2) 2. Headlight assembly 5. Create a notch here. 3. Carriage bolt (2) 6. Headlight connector Grind a notch in the steering cover as shown Figure g384533 Figure 2 1. Notch (headlight 3.
  • Page 6 Using the dimensions in Figure 3, locate and drill 6 holes (1.0 cm) through both walls of the roller-support tube. g371868 Figure 3 1. 6.4 cm (2-1/2 inches) 4. 1.0 cm (13/32 inch) diameter 2. 8.9 cm (3-1/2 inches) 5. 1.9 cm (3/4 inch) 3.
  • Page 7 Drilling the Mounting Holes in the Rear Bumper for the License Plate Using the dimensions shown in Figure 5, locate and drill 2 holes (9/32 inch) through the outside wall of the Installing the Headlights rear bumper. Parts needed for this procedure: Right headlight bracket Left headlight bracket Bolt (3/8 x 2-1/2 inches)
  • Page 8 Installing the Headlight Bracket to Note: Ensure that the turn-signal lens on the headlight is positioned toward the outside of the a Cab Model traction unit. Install a bent-plate bracket onto each of the upper corners of the lower front panel of the cab with the existing screws as shown in Figure g371180...
  • Page 9 Installing the Horn Parts needed for this procedure: Horn Horn bracket Bolt (3/8 x 5/8 inch) Flange nut (3/8 inch) Bolt (1/4 x 2 inches) Nut (1/4 inch) Procedure Secure the horn strap to the horn bracket with a bolt (3/8 x 5/8 inch) and a flange nut (3/8 inch) as shown in Figure g034338...
  • Page 10 Installing the Rear Lamps Parts needed for this procedure: Left light bracket Right light bracket g371674 Figure 11 Left light housing 1. Left light 2. Right light Right light housing Inner mount Screw (#10 x 1-1/4 inches) Flange nut (1/4 inch) Carriage bolt (1/4 x 5/8 inches) Screw (1/4 x 3/4 inches) Screw (5/8 x 3 inches)
  • Page 11 g371870 Figure 13 1. Inner mount 2. Clip nut (1/4 inch) Note: After routing the wire harness through the light brackets, mount the rear-light assemblies to inner mounts with 4 screws (#10 x 1-1/4 inches) and nuts included with the light (Figure 25).
  • Page 12 Installing the Wire Harness Parts needed for this procedure: Wire harness Magnetic cable-tie mounts Cable tie Procedure Use the following instructions and illustrations to route and connect the wire harness. When routing the light harness, follow the main machine harness. g371786 Figure 16 Note:...
  • Page 13 Remove the bolts holding the steel plate in the fuse compartment. Locate the module on the wire harness (Figure 19). Important: When routing the wire harness, do not pull it across sharp edges, which may damage the wires. Wires must not contact hot or moving parts.
  • Page 14 Install the new steel plate into the fuse compartment with the previously removed bolts. Connect the large-ring terminal, from the wire harness, to the stud on the junction block (Figure 20). Connect the small-ring terminal from the wire harness to 1 of the screws on the ground-block terminal (Figure 20).
  • Page 15 Assemble the inner mount into the light housing, and secure the mount to the housing (Figure with 4 socket-head screws (1/4 x 3/4 inch). Align the taillight to the light housing with the yellow lens positioned as shown in Figure Plug the 4-socket connector of the harness into the 4-pin connector of the taillight (Figure...
  • Page 16 Installing the Control Console Parts needed for this procedure: Switch mount assembly Control cover Fuse mount plate Clip nut (#10) Flasher Flange head screw (#10 x 3/8 inch) g371724 Cable tie Figure 26 Bracket mount 1. Magnetic cable-tie mounts 2. Cable tie Clip nut (1/4 inch) Switch mount Install any parts that were removed from the...
  • Page 17 g371871 Figure 28 g350763 Figure 27 1. 12-pin connector (flasher) 2. 12-pin socket (console harness) 1. Clip nut (#10) 4. Flange head screw (#10 x 3/8 inch) 2. Fuse mount plate 5. Cable tie Insert push-in anchor of the console harness into the 6.4 mm (1/4 inch) hole in the bracket 3.
  • Page 18 g350766 Figure 29 1. Bracket mount 2. Push-in anchor (console harness) g350767 Assembling the Switch Mount Figure 30 1. Switch mount 2. Clip nut (1/4 inch) Assemble the 8 clip nut (1/4 inch) to the switch mount as shown in Figure Insert the multi-function switch into the 51 mm (2 inch) hole in the switch mount as shown in...
  • Page 19 Secure the multi-function switch to the switch mount with the thick and thin switch clips (Figure 32). g350778 Figure 32 g350768 Figure 34 1. Tab (multi-function switch) 3. Switch clip (thin) 2. Switch clip (thick) 1. Rocker switch 2. Front of the switch plate Insert the 3 switch plugs into the switch mount Assemble the 2 knobs into the fuse cover, and as shown in...
  • Page 20 Installing the Switch Plate to the Steering Column Align the switch plate to the rearward side or the steering column (Figure 37). g350772 Figure 37 1. Bracket mount 4. Fuse mount plate 2. Carriage bolt (1/4 x 2 5. Flange locknut (1/4 inch) inches) 3.
  • Page 21 Plug the 9-pin connector of the multi-function Secure the cover to the mount with 4 switch harness into the 9-socket connector of flange-heads screws (1/4 x 3/4) as shown in the console harness (Figure 39). Figure g350771 Figure 41 1. Flange-heads screw (1/4 2.
  • Page 22 Installing the Decal-Mounting Plates Parts needed for this procedure: Plate Decal Hex-head screw (1/4 x 2-1/2 inches) Locknut (1/4 inch) Procedure g371821 Figure 42 Align the plates with the existing holes in the light-kit brackets (Figure 44). 1. Fuse block fuses 3.

  • Page 23: Connecting The Battery

    Operation Controls Connecting the Battery Note: Check the operation of the lights. Make sure that the correct lights are flashing when operating the turn signal switch. No Parts Required Procedure Connect the battery; refer to your machine Operator’s Manual. g351077 Figure 45 1.

  • Page 24: Adjusting The Headlights

    Adjusting the Headlights Note: The brake lights will come on when the machine is slowing down from the hydrostatic-dynamic Loosen the mounting locknuts and capscrews to braking or when the brakes pedals are pressed. adjust the lights (Figure 48). Turn the key switch. Rotate the light switch (Figure 45 Figure...

  • Page 25: Maintenance

    Maintenance Servicing the Fuses Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine, and remove the key. Loosen the latch for the cover of the right storage box and raise the cover (Figure 49).
  • Page 26 Notes:...
  • Page 27 Notes:...
  • Page 28 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.

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Groundsmaster 4700-d30670

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