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Toro Groundsmaster 7210 Operator's Manual

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Original Instructions (EN)
Groundsmaster
Unit
Model No. 30633—Serial No. 315000001 and Up
Form No. 3377-196 Rev B
®
7210 Traction
*3377-196* B

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Summary of Contents for Toro Groundsmaster 7210

  • Page 1 Form No. 3377-196 Rev B Groundsmaster ® 7210 Traction Unit Model No. 30633—Serial No. 315000001 and Up *3377-196* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Dealer or Toro Customer Service and have the model WARNING and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers CALIFORNIA on the product. Write the numbers in the space Proposition 65 Warning provided.

  • Page 3: Table Of Contents

    Safety ............... 4 Switch ............47 Safe Operating Practices........4 Adjusting the Control Lever Neutral Toro Riding Mower Safety........5 Return ............48 Engine Emission Certification ......6 Adjusting the Traction Drive for Neutral ..... 49 Slope Indicator ........... 7 Adjusting the Maximum Ground Speed.....

  • Page 4: Safety

    Preparation Safety • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment These machines meet or exceed ANSI B71.4–2012 when barefoot or wearing open sandals. specifications in effect at the time of production • Safety equipment including a hard hat, safety Improper use or maintenance by the operator or owner glasses, and hearing protection should be worn.

  • Page 5: Toro Riding Mower Safety

    The following list contains safety information specific • Do not change the engine governor settings or to Toro products or other safety information that you overspeed the engine. Operating the engine at must know that is not included in the CEN standard.

  • Page 6: Engine Emission Certification

    • Use a walk behind mower and/or a hand trimmer near drop-offs, ditches, steep banks or water. • Reduce speed and use extreme caution on slopes. • Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles.

  • Page 7: Slope Indicator

    Slope Indicator G011841 g011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal110-8254 110-8254 decal107-1866 107-1866 1. Engine–Stop 3. Engine—Start 2. Engine—Run 1.
  • Page 9 decal117-2718 117–2718 decal120-9164 120–9164 1. Height-of-cut settings decal117-3276 117-3276 1. Engine coolant under 3. Warning—do not touch the pressure hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. decal121-3363 121–3363 1. Fast 3. Engage PTO 2. Slow 4.
  • Page 10 decal106-9290 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power Take-off (PTO) 10. Power Take Off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8. Neutral 12.

  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Check the hydraulic fluid, engine oil, – No parts required and coolant levels. – No parts required Activate and charge the battery. Media and Additional Parts Description Qty.
  • Page 12 7. When the battery is charged, disconnect the charger from the electrical outlet and battery posts. Note: After the battery has been activated, add only distilled water to replace normal loss, although maintenance-free batteries should not require water under normal operating conditions. WARNING CALIFORNIA g001196...

  • Page 13: Product Overview

    Product Overview WARNING Incorrect battery cable routing could damage the machine and cables causing Controls sparks. Sparks can cause the battery gasses to explode, resulting in personal Become familiar with all the controls before you start injury. the engine and operate the machine (Figure •...
  • Page 14 Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 8) There is a splash screen and main information screen of the InfoCenter. You can switch between the splash screen and main information screen, at any time, by pressing any of the InfoCenter buttons and then selecting the appropriate directional...
  • Page 15 The Faults menu contains the hydraulic oil temperature a list of the recent machine faults. Refer to the Service CAN bus Manual or your Authorized Toro Distributor for more information on the Faults InfoCenter menu and the information contained there. Bad or failed...
  • Page 16 Lists the total number of hours that the machine, engine and If you changed the PIN code and forgot the fan have been on, as well code, contact your Authorized Toro Distributor for as the number of hours the assistance. machine has been transported and has overheated.

  • Page 17: Operation

    Operation 4. Press the middle button to enter the PIN code (Figure 10D). Wait until the red indicator light of the InfoCenter Note: Determine the left and right sides of the illuminates. machine from the normal operating position. Note: If the InfoCenter accepts the PIN code CAUTION and the protected menu is unlocked, the word “PIN”...
  • Page 18 • Fuel filter plugging may be expected for a time after converting to biodiesel blends. • Contact your Authorized Toro Distributor if you wish for more information on biodiesel. g004638 Figure 11 1. Bottom of the filler neck 5.

  • Page 19: Checking The Engine-Oil Level

    Checking the Engine-Oil Level Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Engine-Oil Level (page 40). Checking the Cooling System Before you start the engine and use the machine, check the cooling system;...

  • Page 20: Operating The Parking Brake

    Operating the Parking Releasing the Parking Brake Brake Push forward and down on the parking brake lever to release the parking brake (Figure 14). Always set the parking brake when you stop the machine or leave it unattended. Setting the Parking Brake 1.

  • Page 21: Driving The Machine

    the throttle lever in the Slow position in both the forward and reverse directions for 1 to 2 minutes. Also operate the lift lever and PTO lever to ensure proper operation of all parts. Then shut the engine off and check fluid levels, check for oil leaks, loose parts, and any other noticeable malfunctions.

  • Page 22: Stopping The Machine

    Stopping the Machine 1. Release the parking brake; refer to Releasing the Parking Brake (page 20). To stop the machine, move the traction-control levers Note: The engine will kill if the traction control to neutral and to the locked position, disengage the levers are moved with the parking brake power take off (PTO), move the throttle to the Slow engaged.

  • Page 23: Diesel Particulate Filter Regeneration

    Diesel Particulate Filter Important: Minimize the amount of time that you idle the engine or operate the engine at low-engine Regeneration speed to help reduce the accumulation of soot in the soot filter. The diesel particulate filter (DPF) is part of the exhaust system.
  • Page 24 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
  • Page 25 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
  • Page 26 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
  • Page 27 Reset Regeneration Parked Regeneration g214713 g214711 Figure 26 Figure 25 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 26). InfoCenter (Figure 25). • If a parked regeneration is needed, the InfoCenter •...
  • Page 28 6. Engage the parking brake. 7. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 16). 1. Access the protected menu and unlock the protected settings submenu (Figure 28);...
  • Page 29 g211986 g212405 Figure 32 Figure 34 6. Move the throttle control to and press LOW IDLE B. The “Waiting on ” message displays the center button (Figure 33). (Figure 35). g212372 g212406 Figure 33 Figure 35 7. The following messages display as the parked C.
  • Page 30 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). 9. The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 38).

  • Page 31: The Safety Interlock System

    You need a distributor technician to perform the Service Dealer repair the safety system immediately. recovery regeneration process; contact your Authorized Toro Distributor. 1. Sitting on the seat, engage the parking brake and move the PTO to on. Try starting the engine;...

  • Page 32: Unlatching The Seat

    To access the hydraulic and other systems under the SCM functions, refer to the Service Manual, available seat, unlatch the seat and swing it forward. through your Authorized Toro Distributor. 1. Use the seat position adjustment lever to slide the seat all the way forward.

  • Page 33: Positioning The Seat

    Positioning the Seat Changing the Seat Position The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock the seat (Figure 43).

  • Page 34: Pushing The Machine By Hand

    Pushing the Machine by Loading Machines Hand Use extreme caution when loading units on trailers or trucks. One full-width ramp that is wide enough to Important: Never tow the machine because extend beyond the rear tires is recommended instead hydraulic damage may occur. of individual ramps for each side of the unit (Figure 46).

  • Page 35: Transporting Machines

    g000951 Figure 46 1. Trailer 3. Not greater than 15 degrees 2. Full-width ramp 4. Full-width ramp—side view Transporting Machines G022097 g022097 Figure 47 1. Front tie-down (left side 2. Rear tie-downs WARNING shown) Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury.

  • Page 36: Maintenance

    • Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor.

  • Page 37: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid...

  • Page 38: Pre-Maintenance Procedures

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. decal125-2747 Figure 48 Service Interval Chart Pre-Maintenance Lubrication Procedures...

  • Page 39: Engine Maintenance

    Engine Maintenance down the unit when it is still hot and avoid directing high-pressure or high volume spray at the bearings or seals. Checking the Air Cleaner 1. Check the air cleaner body for damage, which could possibly cause an air leak. Replace a damaged air cleaner body.

  • Page 40: Servicing The Engine Oil

    50) and add oil until it is between the full and add marks. Do not overfill. Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or 5. Install the oil fill cap and dipstick.

  • Page 41: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    Manual for information on disassembling and assembling the diesel-oxidation catalyst and the soot filter of the DPF. 2. Refer to your Authorized Toro Distributor for diesel-oxidation catalyst and the soot filter replacement parts or service. 3. Contact your Authorized Toro Distributor to have them reset the engine ECU after you install a clean DPF.

  • Page 42: Fuel System Maintenance

    Fuel System 3. Clean the area where the filter canister mounts. 4. Remove the filter canister and clean the Maintenance mounting surface. 5. Lubricate the gasket on the filter canister with Note: Refer to Fuel Specification (page 17) for proper clean oil.

  • Page 43: Cleaning The Fuel Tank

    Cleaning the Fuel Tank Electrical System Maintenance Service Interval: Every 2 years Drain and clean fuel tank every 2 years. Also, remove Important: Whenever working with the electrical and clean the in-line strainers after draining the tank. system, always disconnect the battery cables, Use clean diesel fuel to flush out the tank.

  • Page 44: Storing The Battery

    WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.

  • Page 45: Cooling System Maintenance

    Cooling System 1. Check the level of the coolant in the expansion tank (Figure 58). The coolant level should be Maintenance between the marks on the side of the tank. DANGER Discharging hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns.

  • Page 46: Brake Maintenance

    Brake Maintenance 4. Move the switch up or down on the bracket until the distance between the brake shaft sensor and the switch plunger is 3.9 mm (5/32 inch) (Figure 60). Adjusting the Parking Note: Make sure that the brake-shaft sensor Brake Interlock Switch does not contact the switch plunger.

  • Page 47: Belt Maintenance

    Belt Maintenance Controls System Maintenance Checking the Alternator Belt Adjusting the Control Lever Neutral Interlock Switch Service Interval: Every 100 hours Check the condition and tension of the belts (Figure 1. Stop the machine, move the deck lift switch fully 61) after every 100 operating hours.

  • Page 48: Adjusting The Control Lever Neutral Return

    G020875 g020875 Figure 64 1. Bolts g004763 2. Control panel Figure 63 1. Control lever 3. Screws 4. Move the control lever to the neutral position but 2. Neutral interlock switch 4. 0.4 to 1 mm (0.015 to 0.045 inch ) not locked (Figure 66).

  • Page 49: Adjusting The Traction Drive For Neutral

    WARNING The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing, and other body parts away from rotating parts, muffler, and other hot surfaces. 1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely.

  • Page 50: Adjusting The Maximum Ground Speed

    WARNING Electrical system will not perform proper safety shut off with jumper wire installed. • Remove jumper wire from wire harness connector and plug connector into seat switch when adjustment is completed. • Never operate this unit with jumper installed and seat switch bypassed. 13.

  • Page 51: Adjusting The Tracking

    Adjusting the Tracking 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 52: Hydraulic System Maintenance

    Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions.

  • Page 53: Changing The Hydraulic Oil And Filter

    Changing the Hydraulic Oil And Filter Service Interval: After the first 200 hours Every 800 hours 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 54: Storage

    B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts Machine with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent 1. Thoroughly clean the machine, deck and the corrosion.
  • Page 55 Notes:...
  • Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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30633

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