Fox Shock Assembly - Polaris RZR XP Service Manual

FOX SHOCK ASSEMBLY

A training video is available on University of Polaris
(https://lms. latitudelearning. com/home/main. aspx) for
assembly of Podium Internal Bypass shocks. Search for
"Podium Internal Bypass Shock".
1. Install reservoir o-ring and apply a thin layer of slick
honey on o-ring.
2. Using clamp blocks to secure reservoir in vise, torque
body cap to specification using the offset formula.
See Offset Torque Formula page 8.37.
TORQUE
Body Cap (step 1):
30 ft-lb (42 Nm)
3. With body prepared with Loctite primer add a layer of
Loctite 638 2 threads up, 2 threads wide 360°.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
STEERING / SUSPENSION
4. Apply a thin layer of Slick Honey to body cap o-rings.
5. Install both o-rings in body cap. Ensuring no Slick
Honey is on threads.
6. Torque body cap to final specified torque with body
cap socket.
TORQUE
Body Cap (step 2):
100 ft-lb (135 Nm)
7. Apply Slick honey to LSC o-ring and install.
8
8.45