Front Gearcase Installation - Polaris RZR XP Service Manual

FRONT GEARCASE INSTALLATION

IMPORTANT
The front drive must be torqued in the specified
sequence for proper alignment.
1. Install the steering rack from the right side of the
vehicle.
2. Install lower steering shaft onto steering rack.
3. Install lower steering shaft pinch bolt and torque to
specification.
TORQUE
Lower Steering Shaft Pinch Bolt:
50 ft-lb (68 Nm)
4. Torque EPS bracket mounting nuts to specification.
TORQUE
EPS Bracket Mounting Fasteners:
30 ft-lbs (41 Nm)
5. Install the gearcase from the right side of the vehicle.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
6. Lubricate the front gearcase splines with Anti-Seize.
7. Install the front propshaft onto the gearcase. Use a
NEW spring pin in the front propshaft.
8. Install the driveshaft into bearing carrier and front
gearcase.
9. Install the upper A-arm into the bearing carrier.
10. Install upper ball joint pinch bolt
specification.
TORQUE
Ball Joint Pinch Bolt:
40 ft-lbs (54 Nm)
FINAL DRIVE
q
. Torque to
7
7.41