Master Torque Table - Polaris GENERAL 2016 Service Manual

GENERAL INFORMATION
CHAPTER 11 — ELECTRICAL
PV-43568 Static Timing
Fluke™ 77
Light Harness
Digital 2871745
Multimeter
PF-51237
Battery
Connector Test
Conductance
Kit
Analyzer (MDX- PV-43526
610P)
PU-50296
Relay Bypass
PU-49466

MASTER TORQUE TABLE

CHAPTER 2 — MAINTENANCE
PART DESCRIPTION
Battery Bracket
Crankcase Drain Plug
Front Gearcase Fill /
Drain Plug
Outer Clutch Cover
Screws
Plunger Bolt
Spark Plug
1.8
Hall Effect
Sensor Probe
Harness
2460761
Timing Light
2870630
TORQUE
SPECIFICATION
3.5 lb-ft (5 Nm)
12 lb-ft (16 Nm)
10 lb-ft (14 Nm)
50 lb-in (5 Nm)
15 ft-lb (20 Nm)
7 lb-ft (10 Nm)
CHAPTER 2 — MAINTENANCE
PART DESCRIPTION
Tensioner Mounting Bolts
Tie Rod Jam Nut
Transmission Fill / Drain
Plug
Valve Cover Bolts
Wheel Hub Castle Nuts
Wheel Nuts
CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
Air Box Fasteners
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Cam Chain Tensioner
Coolant Bleed Screw
Coolant Hose Clamp
Coolant Hose Mounting
Bracket Fasteners
Connecting Rod Bolts
Crankcase Bolts (Lower)
Crankcase Bolts (Lower)
(M8)
Crankcase Bolts (Lower)
(M6)
Crankcase Bolts (Upper)
(M8)
Crankcase Bolts (Upper)
(M6)
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
TORQUE
SPECIFICATION
7 ft-lb (10 Nm)
15 lb-ft (20 Nm)
14 lb-ft (19 Nm)
7 lb-ft (10 Nm)
180 lb-ft (244 Nm)
120 lb-ft (163 Nm)120 lb-
ft (163 Nm)
TORQUE
SPECIFICATION
3.5 lb-ft (4.7 Nm)
7 ft-lb (10 Nm)
14 ft-lb (19 Nm)
29 ft-lb (40 Nm)
89 in-lb (10 Nm)
35 lb-in (4 Nm)
3.5 lb-ft (4.7 Nm)
Step 1: 9 ft-lbs (12
Nm)
Step 2: 13 ft-lb (18
Nm)
Step 3: Tighten
add'n 105°
Step 1: 9 ft-lb (12
Nm)
Step 2: 21 ft-lb (28
Nm)
Step 3: Tighten
add'n 90°
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
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