Table Of Contents - Graco Pro Xp 60 WB Instructions Manual

Contents
Contents Contents
Models............................................................... 3
Related Manuals ................................................ 3
Warnings ........................................................... 4
Gun Overview .................................................... 7
How the Electrostatic Spray Gun
Works ............................................ 7
Spraying Waterborne Fluids
Electrostatically .............................. 7
Controls, Indicators, and Components ........... 8
Smart Guns ................................................. 9
Installation.......................................................... 14
System Requirements .................................. 14
Warning Sign............................................... 14
Install the System......................................... 14
Ventilate the Spray Booth ............................. 14
Typical Installation ....................................... 15
Connect the Waterborne Fluid Hose.............. 16
Air Supply Line ............................................ 17
Grounding ................................................... 18
Gun Setup.......................................................... 20
Gun Setup Procedure................................... 20
Soft Spray Gun Setup Procedure .................. 24
HVLP Gun Setup Procedure ......................... 25
Round Spray Gun Setup Procedure .............. 26
Abrasive Material Gun Setup
Procedure ...................................... 28
Mold Release Gun Setup Procedure ............. 30
Check Gun Electrical Grounding ................... 32
Flush Before Using Equipment...................... 32
Operation ........................................................... 33
Pressure Relief Procedure............................ 33
Fluid Voltage Discharge and Grounding
Procedure ...................................... 33
Startup ........................................................ 34
Shutdown .................................................... 34
Maintenance ...................................................... 35
Daily Care and Cleaning Checklist ................ 35
Flushing ...................................................... 35
Clean the Gun Daily ..................................... 36
Daily System Care ....................................... 38
Electrical Tests ................................................... 39
Test Gun Resistance.................................... 39
Test Power Supply Resistance ..................... 39
Test Electrode Resistance ............................ 40
Troubleshooting.................................................. 41
Voltage Loss Troubleshooting....................... 41
Spray Pattern Troubleshooting...................... 44
Gun Operation Troubleshooting .................... 45
Electrical Troubleshooting ............................ 46
Repair................................................................ 48
Prepare the Gun for Service ......................... 48
Air Cap and Nozzle Replacement.................. 49
Air Cap, Spray Tip, and Nozzle
Replacement (Model
L60M19) ........................................ 50
2
Electrode Replacement ................................ 52
Needle Replacement (Model L60M19) ........... 52
Fluid Packing Rod Removal.......................... 53
Packing Rod Repair ..................................... 53
Barrel Removal ............................................ 55
Barrel Installation ......................................... 55
Power Supply Removal and
Replacement .................................. 56
Alternator Removal and Replacement ........... 57
Fan Air Adjustment Valve Repair .................. 59
Atomizing Air Restrictor Valve Repair ............ 60
ES On-Off and Fluid Adjustment Valve
Repair............................................ 61
Air Valve Repair........................................... 62
Smart Module Replacement.......................... 62
Air Swivel and Exhaust Valve
Replacement .................................. 63
Parts.................................................................. 64
Standard Waterborne Air Spray Gun
Assembly ....................................... 64
Smart Waterborne Air Spray Gun
Assembly ....................................... 66
Mold Release Smart Air Spray Gun
Assembly ....................................... 68
Packing Rod Assembly................................. 70
Alternator Assembly ..................................... 71
ES On-Off and Fluid Adjustment Valve ........... 72
Fan Air Adjustment Valve Assembly .............. 73
Atomizing Air Restrictor Valve
Assembly ....................................... 73
Air Cap Assembly ........................................ 74
Smart Module Assembly............................... 74
Round Spray Assembly ................................ 75
Fluid Nozzles ..................................................... 77
Fluid Nozzle Selection Chart......................... 77
Fluid Nozzle Performance Charts.................. 78
Air Caps............................................................. 80
Air Cap Selection Guide ............................... 80
Air Consumption Charts ............................... 85
Spray Tip Selection Chart (Model L60M19 MRG
Gun Only) ............................................. 86
AEM Fine Finish Spray Tips.......................... 86
AEF Fine Finish Pre-Orifice Spray
Tips ............................................... 87
Round Spray Tips ........................................ 87
Repair Kits and Accessories................................ 88
Fluid Hose Assembly and Repair .................. 91
Ignitability of Coating Materials ............................ 92
Dimensions ........................................................ 93
Technical Specifications...................................... 94
California Proposition 65 ..................................... 94
Notes ................................................................ 95
Graco Pro Xp Warranty ....................................... 96
3A7504A