Table of Contents
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Operation and Parts
™
XP
and XP-hf
PressureTrak Kit
Monitors pressures to provide ratio assurance on XP and XP-hf plural-component
sprayers in hazardous or non-hazardous locations. For professional use only.
17G807: N3400 PressureTrak Kit
17G808: N6500 PressureTrak Kit
17N936: XP-hf PressureTrak Kit
See page 2 for Agency Approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual and the XP-hf sprayer operation
manual. Save these instructions.
™
3A3320E
EN
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Table of Contents
Related Manuals for Graco XP
Summary of Contents for Graco XP
- Page 1 ™ ™ and XP-hf PressureTrak Kit 3A3320E Monitors pressures to provide ratio assurance on XP and XP-hf plural-component sprayers in hazardous or non-hazardous locations. For professional use only. 17G807: N3400 PressureTrak Kit 17G808: N6500 PressureTrak Kit 17N936: XP-hf PressureTrak Kit See page 2 for Agency Approvals.
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Page 2: Table Of Contents
Error Codes ......17 Graco Standard Warranty ....30... -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 4 Warnings 3A3320E...
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Page 5: Overview
Overview Overview Operating Window The purpose of the XP PressureTrak is to shut down the sprayer is abnormal pressure conditions are detected in order to prevent spraying material that is not mixed on Below Minimum Spray Pressure ratio. The air motor is allowed to automatically operate in... -
Page 6: Component Identification
Component Identification Component Identification XP Proportioner (Model 571100 Shown) Ref. Description Module Housing Cover Pressure Sensors Solenoid Air Motor 3A3320E... -
Page 7: Xp-Hf Proportioner (Model 572407 Shown)
Component Identification XP-hf Proportioner (Model 572407 Shown) Ref. Description Module Housing Pressure Sensors Solenoid Air Motor 3A3320E... -
Page 8: User Interface
Clear Error Log Clear entire error log. NOTE: The display will turn OFF after one minute of inactivity to save battery life. The PressureTrak will continue to monitor the pressures. Press any key to wake the XP PressureTrak display. 3A3320E... -
Page 9: Display Screens
Component Identification Display Screens Table 3: Display Screens Table 3: Display Screens, identifies components shown on the Spray Mode Active, Circulation Mode Icon Function Active, Alarm Active, and Deviation Active Run screens. Actual spray pressures. For more information see Appendix B: Run Screen Details, page 27. -
Page 10: Installation
NXT Motor housing (XB) and secure the housing to the air motor with two bolts (6). 6. Reinstall the front (D) and install the XP PressureTrak cover (3). To reduce the risk of skin injection and shock, shut 7. Connect the pressure sensor cables to the down the XP Sprayer before installing your XP connectors on the circuit board. - Page 11 Installation XP System with NXT Motor 3A3320E...
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Page 12: Installation For Xp-Hf System With Xtreme Xl Motor
To reduce the risk of skin injection and shock, shut down the XP Sprayer before installing your XP 7. Insert o-ring (19) on pressure sensor (7). Lubricate PressureTrak. Follow the Shutdown and Pressure... - Page 13 Installation XP-hf System with Xtreme XL Motor 3A3320E...
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Page 14: Operation
(see Setup Mode sprayer operation manual still apply. Details, page 24). 2. Press any key to wake the XP PressureTrak. The display will turn off in one minute to save battery life, but will continue to monitor the pressures. -
Page 15: Alarms, Deviations, And Advisories
3. Wait for the air pressure to drop. Deviations, and Advisories. Errors are indicated by the 4. XP-hf only: Press the manual shuttle override button flashing red LED as well as on the display. on your air motor air valve. Refer to your air motor manual. -
Page 16: View Current Alarms
Alarms, Deviations, and Advisories View Current Alarms View Error Log Setup Screen 3 is the error log screen. It displays the To toggle the screens between the Alarm Information most recent error on the top of the list with the past 20 screen and the Run Alarm Active screen, errors below it. -
Page 17: Error Codes
Alarms, Deviations, and Advisories Error Codes Code Icon Code Name LED Status Cause Solution Alarms Flashing Red Ran out of B side material. Refill hopper or change drum. J4AX Differential Pressure Cavitating B side pump. Warm material or add feed (A>B) pressure. - Page 18 Clear Alarms, page 15. clear an alarm. Press the lower left arrow to stop the demonstration sequence and return to the alarm screen. Only the XP-hf will have these images if the air pressure is not turned down. 3A3320E...
- Page 19 Alarms, Deviations, and Advisories Code Icon Code Name LED Status Cause Solution Deviations J3AX Differential Ran out of B Side B material. Refill hopper or change drum. Pressure Cavitating B side pump. Warm material or add feed (A>B) pressure. B material leaking. Follow pump troubleshooting in XP70 Sprayer manual.
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Page 20: Repair
Repair Repair Replace the PressureTrak Use only the following approved replacement batteries. Use of an unapproved battery will void the Module Battery or Fuse Graco warranty, as well as Intertek and Ex approvals. ® • Ultralife brand lithium U9VL ®... -
Page 21: Retract A Solenoid With A Dead Battery
Repair Retract a Solenoid With a Dead Battery First replace the battery and clear the error (this will retract the pin). If no replacement battery is available, complete the following steps to retract the solenoid. 1. Remove cover (3), front (D), and retainer (G). 2. -
Page 22: Parts
Parts Parts Kits 17G807 and 17G808 Ref. Part Description Qty. Ref. Part Description Qty. NXT403 SOLENOID, locking, DC 24Y281 MODULE, hazardous location ------- SCREW, flanged, hex head pressure monitor ------- NUT, hex, flange head 24Y932 HOUSING, PressureTrak, machined ------- CLAMP, cable 17G839 COVER, PressureTrak, NXT3400 1 ------- PACKING, o-ring... -
Page 23: Kits 17N936
Parts Kits 17N936 Ref. Part Description Qty. Ref. Part Description Qty. 120279 SCREW, high-low, 17P845 BRACKET flat head #6 x 0.625 16C251 GROMMET 24V216 KIT, repair, fuse assembly 24Y932 HOUSING 13 15F716 LABEL, warning 113161 SCREW NXT405 KIT, membrane shield 115942 NUT, hex, flange head (pack of 20) -
Page 24: Appendix A: User Setup Display
User Interface Display for three pressure warning and pressure alarm. Additionally, this seconds and the XP PressureTrak will enter into the screen displays the software number and version. Refer Setup Mode. -
Page 25: Setup Screen 2
High Pressure Limit Error Number Adjust the high pressure limit. The first column lists the error number. Once XP Systems: the system has more than the maximum errors allowed, then the oldest error will be Default: 7250 psi (50 MPa, 500 Bar) over-written. -
Page 26: Set Password
NOTE: The password screen is shown when the setup screens are accessed and the password function has been enabled by changing the “0000” password. NOTE: If you set and forget the password, please contact Graco Technical Assistance for a default password. 3A3320E... -
Page 27: Appendix B: Run Screen Details
Appendix B: Run Screen Details Appendix B: Run Screen Details Spray Mode Active The graph on the bottom of the display shows the magnitude of the differential pressure in relation to the deviation and alarm setpoints. If the moving bar is in the This is the display screen that appears during spray center, clear area of the graph (the pressures are within mode. -
Page 28: Deviation Active
Lower Spray Pressure Limit equal to the High Pressure Alarm Limit to enter Manual Bypass Mode. Only use Manual Bypass Mode for emergency operation. The XP PressureTrak no longer monitors the pressures and will not shut off the sprayer. 3A3320E... -
Page 29: Accessories
Membrane Shield Kit (20 shields included) Removable clear shield to protect the membrane switch from daily wear. Technical Specifications System Fluid pressure range: XP Systems: 200–7250 psi (1.4–50 MPa, 13.8–500 Bar) XP-hf Systems: 200–7250 psi (1.4–50 MPa, 13.8–500 Bar) 3A3320E... -
Page 30: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.