Broken Side Window, Removing; Preparations For Installing Side Window - Audi TT 207 Repair Manual

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– Drill out upper and lower rivet heads in »B-pillar« area on win‐
dow and drive out rivet shafts.
– Pry roof trim molding -1- out of clips in side window area.
Caution
Roof trim molding must not be bent.
– Route the cutting cord around the side window as shown in
the illustration.
– Secure X and Y ends in two pull grips from special tool -V.A.G
1351- .
– Use light sawing motions to pull the cutting cord forward in the
direction of arrow -A-. Cut the lower adhesive bead on the side
piece and the roof frame.
– In this way, first the securing pin on the rear of the window and
then the adhesive bead are cut through.
– Then pull cutting cord through in direction of arrow -B- down‐
ward through adhesive sealing material.
– Remove window from window opening.

Broken Side Window, Removing

– Protect body and interior from glass splinters.
– Remove glass pieces from adhesive material.
– Bond flange all around with fabric reinforced adhesive tape.
WARNING
When removing a window, always wear protective eyewear
and leather gloves.
– Remove adhesive material (with glass residue) from window
opening using -V.A.G 1561A- and -V.A.G 1561/10- (with stop‐
per roll).

Preparations for Installing Side Window

– When reusing an undamaged window, cut remaining adhesive
sealing material on window and flange using a carpet knife so
that it is even, but do not remove completely!
Note
Residual material acts as a base for the new adhesive sealing
material.
Caution
♦ Keep adhesive surface free of dirt and grease.
♦ Only cut back adhesive surface shortly before installation.
♦ Do not prime or use a cleaning solution on the adhesive
surface.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi TT 2007 ➤
Body Exterior - Edition 11.2010
2. Removal and Installation
205

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