Pentair Fleck7000SXT Service Manual
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Pentair Fleck7000SXT Service Manual

Water softener
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Fleck  7000SXT
Service  Manual
TABLE  OF  CONTENTS
JOB  SPECIFICATION  SHEET   . ..............................................1
INSTALLATION  ......................................................................2
START-­UP  INSTRUCTIONS   . .................................................2
TIMER  FEATURES  ................................................................3
TIMER  OPERATION  ..............................................................4
MASTER  PROGRAMMING  MODE  CHART  ..........................5
MASTER  PROGRAMMING  MODE   . .......................................6
USER  PROGRAMMING  MODE   . ............................................9
DIAGNOSTIC  PROGRAMMING  MODE   . ...............................10
POWERHEAD   A SSEMBLY   . ...................................................11
VALVE   A SSEMBLY   .................................................................12
BYPASS   A SSEMBLY..............................................................13
BYPASS  VALVE   A SSEMBLY  (PLASTIC)   . ..............................14
TROUBLESHOOTING   . ..........................................................15
REMOVING  GEAR  BOX   A SSEMBLY   . ...................................17
INSERTING  CIRCUIT  BOARD   ...............................................17
CONNECTING  THE  CIRCUIT  BOARD   . .................................17
WATER  CONDITIONER  FLOW  DIAGRAMS   . ........................18
INJECTOR  FLOW  DATA   . .......................................................19
METER  FLOW  DATA   . .............................................................20
DIMENSIONS   . ........................................................................20

JOB  SPECIFICATION  SHEET

Job  Number:   ___________________________________________________
Model  Number:   _________________________________________________
Water  Hardness:     _ ______________________________________ ppm  or  gpg
Capacity  Per  Unit:  _______________________________________________
Mineral  Tank  Size:   _ _____________ Diameter:   ________ Height:  _________
Salt  Setting  per  Regeneration:   _____________________________________
1.    Type  of  Timer:
A.   7  Day  or  12  Day
B.   Meter  Initiated
2.    
3.    Meter  Size:
A.    3/4"  Std  Range  (125  -­  2,100  gallon  setting)
B.    3/4"  Ext  Range  (625  -­  10,625  gallon  setting)
C.    1"  Std  Range  (310  -­  5,270  gallon  setting)
D.    1"  Ext  Range  (1,150  -­  26,350  gallon  setting)
E.    1-­1/2"  Std  Range  (625  -­  10,625  gallon  setting)
F.    1-­1/2"  Ext  Range  (3,125  -­  53,125  gallon  setting)
G.    2"  Std  Range  (1,250  -­  21,250  gallon  setting)
H.    2"  Ext  Range  (6,250  -­  106,250  gallon  setting)
I.    3"  Std  Range  (3,750  -­  63,750  gallon  setting)
J.    3"  Ext  Range  (18,750  -­  318,750  gallon  setting)
K.   Electronic   _ ________ Pulse  Count   ________ Meter  Size   _______
4.    System  Type:
A.   System  #4:  1  Tank,  1  Meter,  Immediate,  or  Delayed  Regeneration
B.    System  #4:  Time  Clock
C.    System  #4:  Twin  Tank
D.    System  #5:  2-­5  Tanks,  Interlock  Mechanical  
 
   
 2-­4  Tanks,  Interlock  Electronic    
 
   
 Meter  per  unit  for  Mechanical  and  Electronic  
E.    System  #6:  2-­5  Tanks,  1  Meter,  Series  Regeneration,  Mechanical  
 
   
     2-­4  Tanks,  1  Meter,  Series  Regeneration,  Electronic
F.    System  #7:  2-­5  Tanks,  1  Meter,   A lternating  Regeneration,    
 
   
 Mechanical  
 
   
 2  Tanks  only,  1  Meter,   A lternating  Regeneration,    
 
   
 Electronic
G.   System  #9:  Electronic  Only,  2-­4  Tanks,  Meter  per  Valve,   A lternating
H.   System  #14:  Electronic  Only,  2-­4  Tanks,  Meter  per  Valve.  Brings  
5.    
A.    Backwash:   _ __________________________________ Minutes
B.    Brine  and  Slow  Rinse:   _ _________________________ Minutes
C.    Rapid  Rinse:   _________________________________ Minutes
D.  
 ______________________________ Minutes
E.    Pause  Time:   _ _________________________________ Minutes
F.    Second  Backwash:   ____________________________ Minutes
6.    
  ______________________________gpm
7.    Brine  Line  Flow  Controller:   ____________________________gpm
8.    Injector  Size#:     _ ___________________________________________
9.    Piston  Type:
A.    Hard  Water  Bypass
B.    No  Hard  Water  Bypass
42775  Rev  D          JL10

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  • Page 1: Table Of Contents

    Fleck  7000SXT Service  Manual TABLE  OF  CONTENTS JOB  SPECIFICATION  SHEET JOB  SPECIFICATION  SHEET   ..........1 Job  Number:   ___________________________________________________ Model  Number:   _________________________________________________ INSTALLATION  ..............2 Water  Hardness:     _ ______________________________________ ppm  or  gpg START-­UP  INSTRUCTIONS   ..........2 Capacity  Per  Unit:  _______________________________________________ TIMER  FEATURES  ..............3 Mineral  Tank  Size:  ...

  • Page 2: Installation

    INSTALLATION 11.  Slowly  place  the  by-­pass  in  service  position  and  let  water   A  minimum  of  20  pounds  (1.4  bar)  of  water  pressure  is  required   open  a  cold  water  tap  nearby  and  let  run  until  the  air  is   for  regeneration  valve  to  operate  effectively.

  • Page 3: Timer  Features

    Parameter Data Display Display Indicator 1.   Press  and  hold  either  the  Up  or  Down  buttons  until  the   Error/ Information programming  icon  replaces  the  service  icon  and  the   Icon parameter  display  reads  DO. 2.   Adjust  the  displayed  time  with  the  Up  and  Down  buttons. Flow  Indicator 3.

  • Page 4: Timer  Operation

    TIMER  OPERATION 1.   When  timer  is  in  service,  press  the  Extra  Cycle  button  for  5   A  meter  immediate  control  measures  water  usage  and   seconds  on  the  main  screen. regenerates  the  system  as  soon  as  the  calculated  system   2.

  • Page 5: Master  Programming  Mode Chart

    MASTER  PROGRAMMING  MODE   CHART Option     Options Gallons Display  Format Liters dF2b Softener  Double  Backwash Fltr Filter Valve  Type difff Air  Injected  Oxidizer Meter  Delayed Meter  Immediate Control  Type Time  Clock Day  of  Week,  Time  Clock fdpb Flow  Delayed  Proportional  brining Unit  Capacity Unit  Capacity  (Grains) Hardness...

  • Page 6: Master  Programming  Mode

    MASTER  PROGRAMMING  MODE When  the  Master  Programming  Mode  is  entered,  all  available   option  setting  displays  may  be  viewed  and  set  as  needed.   Press  the  Extra  Cycle  button.  Use  this  display  to  set  the   Depending  on  current  option  settings,  some  parameters  cannot   be  viewed  or  set.
  • Page 7 MASTER  PROGRAMMING  MODE   continued Press  the  Extra  Cycle  button.  Use  this  display  to  set  the  Unit   Press  the  Extra  Cycle  button.  Use  this  display  to  set  the   system  media.  Enter  the  capacity  of  the  media  bed  in  grains   system  capacity  will  be  held  as  a  reserve.
  • Page 8 MASTER  PROGRAMMING  MODE   continued Press  the  Extra  Cycle  button.  Use  this  display  to  set  the   Press  the  Extra  Cycle  button.  Use  this  display  to  set  the  current   control  will  initiate  a  delayed,  manually  queued,  or  day  override   corner  of  the  screen.

  • Page 9: User  Programming  Mode

    6.   Press  the  Extra  Cycle  button.  Use  this  display  to  set  the   Description “CD”  in  the  upper  left  hand  corner  of  the  screen. Day  Override The  timer’s  day  override  setting Regeneration   The  time  of  day  that  the  system   Time will  regenerate  (meter  delayed,  ...

  • Page 10: Diagnostic  Programming  Mode

    DIAGNOSTIC  PROGRAMMING  MODE 6.   Press  the  Up  button.  Use  this  display  to  view  the  Reserve   Description upper  left  hand  corner  of  the  screen. Flow  Rate Peak  Flow   Rate rate  measured  since  the  last   regeneration Hours  in   Displays  the  total  hours  that  the  unit  ...

  • Page 11: Powerhead  Assembly

    POWERHEAD  ASSEMBLY BR61501-­7000SXT   1   ....1   ..10218   ....Switch,  Micro  (Optional)     2   ....1   ..40978   ....Support,  Upper  Bearing   3   ....1   ..61696   ....Circuit  Board  ...

  • Page 12: Valve   A Ssembly

    *  See  NOTE 61500-­7000EXP  Rev  C   1  ....1   ..61050   ......Valve  Body   A ssembly,  7000,  32  mm  Dist       ... 61455-­24   ....DLFC  3/4",  2.4  gpm   2  ....1   ..61452-­10   ....Piston   A ssembly,  7000,  Softener,  D/F  35    ...

  • Page 13: Bypass  Assembly

    BYPASS  ASSEMBLY 41118  Rev   A 41147  Rev   A     1   ....1   ..40569   ....Bypass   A ssembly,  7000,  Less       2   ..61562-­10   ...Connector   A ssembly,  1-­1/2"  BSP,   Clip 7000,  Brass  ...

  • Page 14: Bypass  Valve   A Ssembly  (Plastic)

      1   ....1   ..19645   ....Body,  Safety  Brine  Valve,  2310   2   ....1   ..19803   ....Safety  Brine  Valve   A ssy   3   ....1   ..19804   ....Screw,  Sckt  Hd,  Set,  10-­24  x  .75  ...

  • Page 15: Troubleshooting

    Correction Water  conditioner  fails  to   Electrical  service  to  unit  has  been   Assure  permanent  electrical  service  (check  fuse,   regenerate. interrupted plug,  pull  chain,  or  switch) Timer  is  defective. Replace  timer. Power  failure. Reset  time  of  day. Hard  water. By-­pass  valve  is  open.
  • Page 16 continued Error  Type Cam  Sense   The  valve  drive  took  longer  than   Unplug  the  unit  and  examine  the  powerhead.  Verify  that  all  cam  switches  are   Error 6  minutes  to  advance  to  the  next   connected  to  the  circuit  board  and  functioning  properly.  Verify  that  the  motor   regeneration  position and  drive  train  components  are  in  good  condition  and  assembled  properly.

  • Page 17: Removing  Gear  Box   A Ssembly

    2.   When  all  the  way  down,  snap  the  circuit  board  into  place   under  the  notches  on  the  right. 40988  REV   A Figure  3   1.   Unplug  the  power  source. 41033  REV  B 2.   With  3/8"  nut  driver,  turn  the  cycle  cam  counter-­clockwise  to   the  position  shown  in  illustration  above.

  • Page 18: Water  Conditioner  Flow Diagrams

    WATER  CONDITIONER  FLOW   DIAGRAMS Slow  Rinse  Position 40988  REV   A 40988  REV   A 41121  REV   A 41121  REV   A 40988  REV   A 41121  REV   A 40988  REV   A 41121  REV   A Brine  Position 40988  REV  ...

  • Page 19: Injector  Flow  Data

    INJECTOR  FLOW  DATA TR18755  REVB...

  • Page 20: Meter  Flow  Data

    METER  FLOW  DATA TR18753  Softener TR18688  Filter 41140-­02  REV   A DIMENSIONS 41023  REV  C ©  2010  Pentair  Residential  Filtration,  LLC     42775  Rev  D          JL10...

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