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Genie S-60X Operator's Manual

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See also: Service & Repair Manual , Service Manual
Operator's Manual
S-60X
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Second Edition
First Printing
Part No. 1261735

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Summary of Contents for Genie S-60X

  • Page 1 Operator's Manual S-60X ANSI/CSA North America South America Asia with Maintenance Information Second Edition First Printing Part No. 1261735...

  • Page 2: Table Of Contents

    Maintenance ............61 Specifications ............65 Copyright © 2010 by Terex Corporation Second Edition: First Printing, January 2015 Genie and "S" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. These machines comply with ANSI/SIA A92.5...

  • Page 3: Introduction

    This book is an operation and daily maintenance manual for the user or operator of a Genie Bulletin Distribution and machine. Compliance...
  • Page 4 Second Edition • First Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At...
  • Page 5 Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. Part No. 1261735 S-60X...

  • Page 6: Symbol And Hazard Pictorials Definitions

    < = < = 1000 lbs / 1000 lbs / 500 lbs / 500 lbs / 454 kg 454 kg 227 kg 227 kg Wheel load Wind speed Maximum capacity Side force Weight of welder reduces capacity S-60X Part No. 1261735...
  • Page 7 Pressure rating for air power to platform line to platform Recovery procedure if tilt alarm sounds while elevated. Platform downhill: Platform uphill: Read the operator’s manual 1 Retract boom. 1 Lower boom. 2 Lower boom. 2 Retract boom. Part No. 1261735 S-60X...

  • Page 8: General Safety

    Machine tip-over will result in death or serious injury. Burn Hazard No smoking. No Fuel and fumes flame. Stop Do not alter or disable limit switch(s). can explode engine. and burn. 31060 B 114258 A S-60X Part No. 1261735...
  • Page 9 A runaway machine could result Move drive speed select switch to in death or serious injury. machine on incline symbol. 1262342 A Part No. 1261735 S-60X...
  • Page 10 Do not alter or disable limit switch(s). other high energy starting with glow plugs. can explode engine. and burn. aids. 97602 B 31060 B 114258 A 82237 31060 97875 28175 31060 82237 97875 97602 114258 82677 114390 82677 S-60X Part No. 1261735...
  • Page 11 3.0 m 114251 A 50 to 200KV 4.6 m 200 to 350KV 6.1 m 82473 B 350 to 500KV 7.6 m 500 to 750KV 10.6 m 750 to 1000KV 13.7 m 133067 A 133205 82481 1256425 Part No. 1261735 S-60X...
  • Page 12 3.0 m 50 to 200KV 4.6 m 200 to 350KV 6.1 m 1261414 350 to 500KV 7.6 m 219958 500 to 750KV 10.6 m 750 to 1000KV 13.7 m 133067 A 1262343 1262343 133067 82487 219958 1261414 S-60X Part No. 1261735...
  • Page 13 50 to 200KV 4.6 m 200 to 350KV 6.1 m 82473 B 350 to 500KV 7.6 m 500 to 750KV 10.6 m 750 to 1000KV 13.7 m 133067 A 1256425 114252 133067 114252 82473 114251 114249 114249 Part No. 1261735 S-60X...

  • Page 14: Personal Safety

    Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. S-60X Part No. 1261735...

  • Page 15: Work Area Safety

    Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. Part No. 1261735 S-60X...
  • Page 16 Do not tie the boom or platform to adjacent Retract the boom. structures. Do not place loads outside the platform perimeter. If the tilt alarm sounds with the platform downhill: Retract the boom. Lower the boom. S-60X Part No. 1261735...
  • Page 17 Note: Slope rating is subject to ground conditions Do not place ladders or and adequate traction. See Driving on a Slope in scaffolds in the platform the Operating Instructions section. or against any part of this machine. Part No. 1261735 S-60X...
  • Page 18 Lower the platform entry mid-rail or close the entry governmental rules regarding use of personal gate before operating. protective equipment. Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level. S-60X Part No. 1261735...
  • Page 19 Do not operate the machine or charge the battery No stunt driving or horseplay while operating a in hazardous locations or locations where machine. potentially flammable or explosive gases or particles may be present. Do not spray ether into engines equipped with glow plugs. Part No. 1261735 S-60X...
  • Page 20 Be sure all maintenance has been performed as Avoid spilling or contacting specified in this manual and the appropriate Genie battery acid. Neutralize service manual. battery acid spills with Be sure all decals are in place and legible.
  • Page 21 Clamp the negative lead to the ground post at the overhanging load. turntable and platform. Electrocution Hazard: Keep pipes away from all energized electrical conductors. Part No. 1261735 S-60X...
  • Page 22 Turn the key switch to the off position and remove the key to secure from unauthorized Maximum vertical height of panels: 4 ft / 1.2 m use. Maximum wind speed: 15 mph / 6.7 m/sec Maximum panel area: 32 sq ft / 3 m S-60X Part No. 1261735...

  • Page 23: Legend

    Second Edition • First Printing Operator's Manual Legend Legend Non-steer tire Platform Steer tire Lanyard anchorage points Ground controls Sliding mid-rail Boom Manual storage container Platform controls 10 Foot switch Part No. 1261735 S-60X...

  • Page 24: Controls

    Operator's Manual Second Edition • First Printing Controls Controls S-60X Part No. 1261735...
  • Page 25 Second Edition • First Printing Operator's Manual Controls STOP 17 16 Part No. 1261735 S-60X...
  • Page 26 500 lbs / 227 kg. The range of Drive speed select switch motion is unrestricted. Machine on incline symbol: Low range 12 Used for optional equipment operation for inclines. Machine on level surface symbol: High range operation for maximum drive speed. S-60X Part No. 1261735...
  • Page 27 Press the left side of the down. Contact service personnel. thumb rocker and the machine will steer to the left. Press the right side of the thumb rocker and the machine will steer to the right. Part No. 1261735 S-60X...
  • Page 28 23 Not used 24 Thumb rocker switch for boom extend/retract function Push the top of the rocker switch and boom will retract. Push the bottom of the rocker switch and the boom will extend. S-60X Part No. 1261735...
  • Page 29 Second Edition • First Printing Operator's Manual Controls The S-60X machines will have one of these two styles of ground control panel. The descriptions in this section and the instructions in the Function Test and Operating Instructions apply to both panels, unless specifically noted.
  • Page 30 Simultaneously hold the emergency power control panel functions to operate. The range switch to either side and activate the desired of motion is restricted if 1000 lbs / 454 kg function. platform capacity is selected. S-60X Part No. 1261735...
  • Page 31 Move the platform level switch up and the level Light on and engine still running: Contact of the platform will raise. Move the platform service personnel within 24 hours. level switch down and the level of the platform will lower. Part No. 1261735 S-60X...

  • Page 32: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. S-60X Part No. 1261735...
  • Page 33  Electrical components, wiring and electrical cables  Hydraulic hoses, fittings, cylinders and manifolds  Fuel and hydraulic tanks  Drive and turntable motors and drive hubs  Wear pads  Tires and wheels Part No. 1261735 S-60X...
  • Page 34 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. S-60X Part No. 1261735...
  • Page 35 11 Move and hold the platform capacity select/function enable switch to select 1000 lbs / 454 kg platform capacity. Retract the boom. 12 Retract the boom to continue and then fully retract and lower the boom. Part No. 1261735 S-60X...
  • Page 36 17 Pull out the red Emergency Stop button to the on position. 18 Simultaneously hold the emergency power switch on and activate each boom function toggle switch. Note: To conserve battery power, test each function through a partial cycle. Result: All boom functions should operate. S-60X Part No. 1261735...
  • Page 37 Lower the boom. Result: The boom should stop part way down and the 500 lbs / 227 kg capacity indicator light should flash. 27 Retract the boom to continue and then fully retract and lower the boom. Part No. 1261735 S-60X...
  • Page 38 Note: The brakes must be able to hold the machine on any slope it is able to climb. S-60X Part No. 1261735...
  • Page 39 Note: When the drive enable system is in use, the machine may drive in the opposite direction that the drive and steer control handle is moved. Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction of travel. Part No. 1261735 S-60X...
  • Page 40 Result: No boom and steer functions should service. operate. 59 Move and hold the function override switch. 60 Activate each function control handle or toggle switch. Result: All boom and steer functions should operate. S-60X Part No. 1261735...
  • Page 41 It should be performed by the operator prior to moving the machine to the workplace. It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 1261735 S-60X...
  • Page 42 Danger – Tip-over Hazard, Limit Switch 218559 Danger, Warning – Tip-over, Crush 31788 Danger – Explosion/Burn Hazard Hazard 229743 Label – Wheel Load, S-60X 40434 Label – Lanyard Anchorage Point 44981 Label – Air Line to Platform (option) 822004 Instructions – Perkins Engine...
  • Page 43 31060 147658 72086 97875 28175 31060 1255582 822004 or 215527 97875 or 822131 or 133238 44981 or 97548 or 128953 28174 or 28235 97602 215526 229743 52475 72086 1260107 114258 82677 52475 229743 52475 114390 82677 Part No. 1261735 S-60X...
  • Page 44 Label – Liquid Petroleum Gas 219958 Label – Tip-over, Crush Hazard 28174 Label – Power to Platform, 230V 229743 Label – Wheel Load, S-60X 28235 Label – Power to Platform, 115V 823658 Ground Control Panel 40434 Label – Lanyard Anchorage Point...
  • Page 45 147575 or 823764 133387 114473 1261414 219958 1262343 133067 82487 1255581 1256425 114252 147658 72086 133067 114252 82473 1255582 44981 28174 or 28235 215526 1260107 82551 229743 52475 72086 114251 114249 229743 52475 82551 114249 52475 Part No. 1261735 S-60X...

  • Page 46: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. S-60X Part No. 1261735...
  • Page 47 Diesel models 3 seconds. At the ground controls, turn the key switch to the desired position. Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position. Part No. 1261735 S-60X...
  • Page 48 Press down the foot switch when using the ground controls. controls from the platform. Simultaneously hold the emergency power switch to either side and activate the desired function. The drive and steer functions will not operate with emergency power. S-60X Part No. 1261735...
  • Page 49 OR press the thumb rocker switch located on top of the drive control handle. Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the wheels will turn. Part No. 1261735 S-60X...
  • Page 50 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum slope or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. S-60X Part No. 1261735...
  • Page 51 Machine on incline symbol: Low range outlet. operation for inclines or rough terrain To stop the generator, move the generator toggle  Machine on level surface symbol: High range switch to the off position. operation for maximum drive speed Part No. 1261735 S-60X...
  • Page 52 Functions will not operate. Start the engine. Press down the foot switch. Move and hold the aircraft protection function override switch. Move the appropriate function control handle or toggle switch to move the machine away from aircraft components. S-60X Part No. 1261735...
  • Page 53 Regeneration mode is turned off. To turn the regeneration mode on: Push in red Emergency Stop button to turn the machine off. Restart the engine Flashing red lights: contact service personnel. Flashing green lights: contact service personnel within 24 hours. Part No. 1261735 S-60X...
  • Page 54 500 lbs / 227 kg capacity light will flash. Select 500 lbs / 227 kg capacity to continue. Do not exceed the platform capacity of 500 lbs / 227 kg. S-60X Part No. 1261735...
  • Page 55 Install two U-bolts from the outside of the platform rails through each pipe cradle mount. Secure each U-bolt with 2 washers and 2 nuts. strap U-bolts pipe cradle mount upper platform railing pipe cradle weldment middle platform railing flat washers nylock nuts Part No. 1261735 S-60X...
  • Page 56 Place the tube between the panel cradle and the platform floor. Insert the U-bolt through the 21 lbs Pipe Cradle Assembly Weight floor, around the tube and into the panel cradle 9.5 kg base. Repeat above for the second set of parts. S-60X Part No. 1261735...
  • Page 57 Secure both panel cradles to the platform. Place the load so that it rests in both panel cradles. padding Center the load on the platform. Secure the load to the platform using the strap. Tighten the strap. clamp hook Part No. 1261735 S-60X...
  • Page 58 Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the off position and remove the key to secure from unauthorized use. S-60X Part No. 1261735...

  • Page 59: Towing Instructions

    Maximum tow speed 8 mph / 12.87 km/h Maximum towing time at 30 minutes 8 mph / 13 km/h Maximum towing time at 60 minutes 6 mph / 10 km/h Part No. 1261735 S-60X...

  • Page 60: Transport And Lifting Instructions

    Free-wheel Configuration for  Genie customers needing to containerize any Winching lift or Genie product should source a qualified Chock the wheels to prevent the machine from freight forwarder with expertise in preparing, rolling. loading and securing construction and lifting equipment for international shipment.
  • Page 61 Second Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing the Platform - S-60X Securing to Truck or Trailer for Transit Place a block under the platform rotator. Do not allow the block to contact the platform cylinder.
  • Page 62 See the serial label for the Adjust the rigging to prevent damage to the machine weight. machine and to keep the machine level. Center of gravity X Axis Y Axis S-60X 4.13 ft 50.6 in 1.25 m 1.28 m S-60X Part No. 1261735...

  • Page 63: Maintenance

    Ford MSG-425 EFI Engine and the requirements specified in the responsibilities manual. Oil type 5W-20  Perkins 404C-22 Engine Use only Genie approved replacement parts. Oil type 15W-40 Maintenance Symbols Legend Oil type - cold conditions 5W-20 Perkins 404D-22 Engine...
  • Page 64 Chevron Rando HD equivalent Check the fluid level in the coolant recovery tank. Add fluid as needed. Result: The fluid level should be at the FULL mark on the tank or visible in the sight gauge. S-60X Part No. 1261735...
  • Page 65 Ultra Low Sulfur Diesel (ULSD) Be sure that the battery hold-down brackets are in place and secure. Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables. Part No. 1261735 S-60X...
  • Page 66 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. S-60X Part No. 1261735...

  • Page 67: Specifications

    Platform rotation 160° be used only with adequate safety factors. AC outlet in platform standard Continuous improvement of our products is a Genie Ground clearance, center 14.5 in 36.8 cm policy. Product specifications are subject to change without notice or obligation.
  • Page 68 Operator's Manual Second Edition • First Printing Specifications S-60X Range of Motion S-60X Part No. 1261735 Operator's Manual Second Edition • First Printing S-60X Part No. 1261735...

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