Section 4 • Repair Procedures
Hydraulic Power Unit
5-1
Hydraulic Power Unit Components
The power unit is located under the side cover on the side of the machine opposite of the ground controls.
Index
No.
Description
1
Hand pump ........................................................ Auxiliary functions
2
Breather Cap W/Check Valve ............................ Fluid fi ll / Vents to atmosphere
3
Hose fi tting ........................................................ To outrigger extend front circuit ......... 10-12 ft-lbs / 14-16 Nm
4
Manifold Plug ................................................................................................................ 10-12 ft-lbs / 14-16 Nm
5
Diagnostic nipple ................................ A............ Testing ............................................... 10-12 ft-lbs / 14-16 Nm
6
24V DC electric motor ....................................... Operates hydraulic pump ...................50 in-lbs / 5.5 Nm
7
Solenoid valve, 3 position 4 way
(open center) ...................................... B............ Outrigger extend/retract ..................... 28-33 ft-lbs / 38-44 Nm
—
Coil nut ................................................................................................................................... 60 in-lbs / 6.7 Nm
8
Valve coil ........................................................... Outrigger extend function
9
Valve coil ........................................................... Outrigger retract function
10
Check valve ........................................ C ........... Outrigger circuit
11
Hydraulic fi lter ................................................... Filters hydraulic fl uid leaving system
12
Power unit valve body
13
Pump ................................................................. 1.3 gallons per minute @ 3500 psi
14
Pick-up fi lter ...................................................... Filters hydraulic fl uid entering the pump
15
Tank ................................................................... 2.1 gallons / 8 liters ..................................... 50 in-lbs / 5.5 Nm
16
Breather Cap W/Check Valve ............................ Vents tank to atmosphere
17
Relief valve ......................................... D ........... Outrigger system relief ...................... 28-33 ft-lbs / 38-44 Nm
18
Hose fi tting ........................................................ To outrigger retract front circuit .......... 10-12 ft-lbs / 14-16 Nm
19
Manifold Plug ................................................................................................................ 10-12 ft-lbs / 14-16 Nm
20
Hose fi tting ........................................................ To function manifold "T" ..................... 10-12 ft-lbs / 14-16 Nm
21
Relief valve ......................................... E............ System relief ...................................... 28-33 ft-lbs / 38-44 Nm
22
Check valve ........................................ F ............ Auxiliary pump circuit ......................... 28-33 ft-lbs / 38-44 Nm
23
Hose fi tting ........................................................ To function manifold "P" ..................... 10-12 ft-lbs / 14-16 Nm
24
Sight gauge ........................................ G ........... Hydraulic fl uid level .................................... 106 in-lbs / 12 Nm
25
Red Beaded Security Tie
4 - 24
Schematic
Item
Function
4.9 liters per minute @ 241.3 bar
Genie TZ-34/20
January 2016
Torque
Part No. 825934