Genie GR-12 Service Manual
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Genie GR-12 Service Manual

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Download this manual See also: Operator's Manual, Instruction and Installation Manual
Service Manual
GR
-12
™
GR
-15
™
GR
-20
™
QS
-12R
™
QS
-15R
™
QS
-20R
™
QS
-12W
™
QS
-15W
™
QS
-20W
™
Serial Number Range
from GR10-20000
to GR16-40865
from GR16P-40866
to GR16P-44699
from GRP-44700
from GRR-101
from QS11-1000
to QS16-2429
from QS16P-2430
to QS16P-4499
from QSP-4500
Part No. 1275811GT
Rev A2
May 2018

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Summary of Contents for Genie GR-12

  • Page 1 Service Manual Serial Number Range ™ from GR10-20000 to GR16-40865 ™ from GR16P-40866 to GR16P-44699 ™ from GRP-44700 from GRR-101 -12R ™ from QS11-1000 to QS16-2429 -15R ™ from QS16P-2430 to QS16P-4499 -20R ™ from QSP-4500 -12W ™ -15W ™ -20W ™...

  • Page 2: Find A Manual For This Model

    Unrestricted with proper operation, inspection and 1275811 Rev A, September 2016 scheduled maintenance. Fourth Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. "GR" and "QS" are trademarks of Terex South Dakota, Inc. ™...
  • Page 3 May 2018 Service Manual Introduction Revision History Revision Date Section Procedure / Page / Description 9/2016 Initial release 2/2018 Repair 14-1 How to Remove the Batteries Add serial break GRR-101 to electrical and hydraulic 5/2018 Schematics schematics Reference Examples: Section – Maintenance, B-3 Electronic Version Section –...
  • Page 4 Service Manual May 2018 Introduction Serial Number LegendTo August 31, 2016 1 Model 5 Serial label 2 Model year 6 Serial number (stamped on chassis, GR models) 3 Facility code 7 Serial number (stamped on chassis, QS models) 4 Sequence number From September 1, 2016 1 Model 4 Serial label...

  • Page 5: Safety Rules

    May 2018 Service Manual Safety Rules Section 1 Safety R ules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
  • Page 6 Service Manual May 2018 Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.

  • Page 7: Table Of Contents

    May 2018 Table of Contents Introduction Introduction ......................ii Important Information ..................... ii Find a Manual for this Model .................. ii Revision History..................... iii Section 1 Safety Rules ......................v General Safety Rules ..................... v Section 2 Specifications ....................... 1 Machine Specifications ...................
  • Page 8 May 2018 Table of Contents Section 3 Scheduled Maintenance Procedures ............... 11 Introduction ......................11 Maintenance Schedule ..................13 Pre-Delivery Preparation Report ................15 Scheduled and Programmed Maintenance Inspection Report ......17 Commissioning Procedures ................19 C-1 Perform 40 Hour Service ................19 Quarterly Maintenance Procedures ..............
  • Page 9 May 2018 Table of Contents Section 4 Repair Procedures ..................... 41 Introduction ......................41 Platform Controls ....................43 1-1 Circuit Board....................45 1-2 Joystick ......................46 1-3 Platfrom Controls Alarm ................. 46 1-4 Platform Emergency Stop Button ..............47 Ground Controls ....................48 2-1 Software Revision Level .................
  • Page 10 May 2018 Table of Contents Platform Components ..................75 9-1 Platform ......................75 9-2 Platform Extension Deck ................76 9-3 Work Tray ...................... 77 Mast Components ....................78 10-1 Mast ......................78 How to Disassemble the Mast ................ 79 How to Assemble the Mast ................81 10-2 Glide Pads ....................
  • Page 11 May 2018 Table of Contents Section 5 Diagnostics ......................96 Introduction ......................96 GCON I/O Map without Load Sense ..............98 GCON I/O Map with Load Sense ................. 99 Operation Indicator Codes (OIC)................ 100 Diagnostic Trouble Codes (DTC) ............... 100 Troubleshooting "HXXX"...
  • Page 12 May 2018 Table of Contents Section 6 Schematics ....................... 115 Introduction ......................115 Electrical Component and Wire Color Legends ..........116 Wiring Diagram Ground and Platform Controls ..........118 Electrical Symbol Legend .................. 119 Hydraulic Symbols Legend ................120 Electrical Schematics – ANSI / CSA Models ..........121 Electrical Schematic, GR •...
  • Page 13 May 2018 Table of Contents Electrical Schematics – AS / CE Models ............153 Electrical Schematic, GR/QSW, AS/CE (from serial numbers GR10-20000 - GR11-20683 and QS11-1000 - QS11-1015) ................154 Electrical Schematic, GR/QSW, AS/CE (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550) .................

  • Page 15: Specifications

    May 2018 Service Manual Specifications Section 2 Specific ati ons Machine Specifications Height, stowed maximum GR-12, GR-15, QS-12R, QS-15R, 62 in Batteries, Standard QS-12W and QS15W 1.57 m (ANSI / CSA models) Voltage 6V DC GR-12, GR-15, QS-12R, QS-15R, 68.1 in...

  • Page 16: Performance Specifications

    500 lbs GR-12, GR-15 Drive speed, maximum 227 kg (standard platform) Platform stowed, fast 2.5 mph 350 lbs GR-12, GR-15, GR-20 40 ft / 10.9 sec (AWP platform) 159 kg 4 km/h GR-20 350 lbs 12.2 m / 10.9 sec...

  • Page 17: Hydraulic Component And Manifold Specifications

    May 2018 Service Manual Specifications Hydraulic Component Specifications Function pump Type Gear Displacement per revolution 0.244 cu in 4 cc Flow rate @ 2500 psi / 172 bar 4 gpm 15 L/min Hydraulic tank return filter 10 micron with 25 psi / 1.7 bar bypass Function manifold System relief valve pressure,...

  • Page 18: Hydraulic Oil Specifications

    Hydraulic fluids may be incompatible due to the Hydraulic Fluid Specifications differences in base additive Genie specifications require hydraulic oils which are chemistry. When incompatible designed to give maximum protection to hydraulic fluids are mixed, insoluble systems, have the ability to perform over a wide...
  • Page 19 May 2018 Service Manual Specifications Chevron Rando HD Premium Oil Chevron 5606A Hydraulic Oil MV Fluid Properties Fluid Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 200°F / 100°C cSt @ 104°F / 40°C 33.5 cSt @ 104°F / 40°C...
  • Page 20 Service Manual May 2018 Specifications Petro-Canada Environ MV 46 UCON Hydrolube HP-5046 Fluid Fluid Properties Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 149°F / 65°C cSt @ 104°F / 40°C 44.4 cSt @ 104°F / 40°C cSt @ 0°F / -18°C...

  • Page 21: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed 23 ft-lbs / 31.2 Nm...

  • Page 22: Torque Procedure

    Note: The O-ring in Parker Seal Lok™ fittings and hose end are custom-size O-rings. They are not standard size O-rings. They are available in the O-ring field service kit (Genie part number 49612). Lubricate the O-ring before installation. Be sure the O-ring face seal is seated and retained properly.
  • Page 23 May 2018 Service Manual Specifications Working clockwise on the body hex fitting, make a second mark with a permanent ink marker to indicate the proper tightening position. Refer to Illustration 2. Note: Use the JIC 37° Fitting table in this section to determine the correct number of flats, for the proper tightening position.
  • Page 24 Service Manual May 2018 This page intentionally left blank. ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 25: Scheduled Maintenance Procedures

     Repair any machine damage or malfunction before operating the machine.  Use only Genie approved replacement parts.  Machines that have been out of service for a period longer than 3 months must complete the quarterly inspection.
  • Page 26 Service Manual May 2018 Scheduled Maintenance Procedures About This Section Maintenance Symbols Legend Note: The following symbols have been used in this This section contains detailed procedures for each manual to help communicate the intent of the scheduled maintenance inspection. instructions.

  • Page 27: Maintenance Schedule

    May 2018 Service Manual Scheduled Maintenance Procedures Maintenance Schedule Programmed Example (under 1000 HRS): The maintenance procedures have been divided into subsections that include: Commissioning, Quarterly, Annually and Programmed maintenance intervals. The maintenance inspection report has been divided into general areas of the machine that include: Drive Chassis, Platform, Mast, Functions and Controls, and Electrical.
  • Page 28 Service Manual May 2018 This page intentionally left blank. ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 29: Pre-Delivery Preparation Report

    May 2018 Service Manual Pre-Delivery Preparation Report Fundamentals Instructions It is the responsibility of the owner or dealer to Use the operator’s manual on your machine. perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed prior to completing the Pre-operation Inspection, the each delivery.
  • Page 30 Service Manual May 2018 This page intentionally left blank. ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 31: Scheduled And Programmed Maintenance Inspection Report

    Scheduled and Programmed May 2018 Maintenance Inspection Report Model Hour meter Date Serial number Inspector company Machine owner Inspected by (print) Inspector signature Make copies of this report to use for Scheduled Maintenance: Legend Programmed Maintenance: Inspection Type each inspection. Programmed maintenance will be completed based Y = yes, acceptable Q = quarterly or frequent...
  • Page 32 Service Manual May 2018 This page intentionally left blank. ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 33: Commissioning Procedures

    May 2018 Service Manual Commissioning Procedures Perform 50 Hour Service The 50 hour maintenance procedure is a one time sequence of procedures to be performed after the first 50 hours of usage. After this interval, refer to the maintenance inspection report for continued scheduled maintenance.

  • Page 34: Quarterly Maintenance Procedures

    Select "Customer Login" to login or select your machine has no open bulletins is to frequently "Request New Access" to create a new check the serial number of your Genie machine account. against our bulletin database. Using the links below you can view any open bulletins for your machine(s) At the homepage, select "Unit Configuration"...

  • Page 35: Battery Inspection

    Battery Inspection Crushing hazard. Keep hands clear of the battery cover when lowering the platform. Genie specifications require that this procedure be performed quarterly. Be sure that the battery cable connections are free of corrosion. Proper battery condition is essential to good engine Note: Adding terminal protectors and a corrosion and machine performance and operational safety.
  • Page 36 Service Manual May 2018 Quarterly Maintenance Procedures 10 Perform an equalizing charge OR fully charge 14 Install the vent caps and neutralize any the battery(s) and allow the battery(s) to rest at electrolyte that may have spilled. least 6 hours. 15 Check each battery pack and verify that the 11 Remove the battery vent caps and check the batteries are wired correctly.
  • Page 37 Note: For best results, use an extension of adequate size with a length no longer than 50 feet / 15 m. Note: If you have any further questions regarding the battery charger operation, please contact Genie Product Support. Part No. 1275811GT ™ • QS ™...

  • Page 38: Inspect The Electrical Wiring

    Service Manual May 2018 Quarterly Maintenance Procedures Inspect the Electrical Wiring Inspect the Electrical Contactor Genie specifications require that this procedure be Genie specifications require that this procedure be performed quarterly. performed quarterly. Maintaining electrical wiring in good condition is...

  • Page 39: Inspect The Voltage Inverter (If Equipped)

    10 minutes. If the left fault LED (REV_POL) is illuminated, Genie specifications require that this procedure be the inverter is connected to batteries with the performed quarterly. incorrect polarity. Correct the polarity issue...

  • Page 40: Test The Flashing Beacons (If Equipped)

    Quarterly Maintenance Procedures Test the Flashing Beacons (if Test the Alarm Package (if equipped) equipped) Genie specifications require that this procedure be Genie specifications require that this procedure be performed quarterly. performed quarterly. Flashing beacons are used to alert operators and Alarms are used to alert operators and ground ground personnel of machine proximity and motion.

  • Page 41: Inspect The Tires And Wheels (Including Castle Nut Torque)

    10 Press the platform up button and raise the platform approximately 4 feet / .2 m. 11 Press the platform down button and lower the Genie specifications require that this procedure be platform to the stowed position. performed quarterly. Result: The alarm should sound when the Maintaining the tires and wheels, including proper platform is in motion.

  • Page 42: Check The Lifting Chain Adjustments

    Quarterly Maintenance Procedures Q-10 Check the Lifting Chain Clean and Lubricate the Columns Adjustments Genie specifications require that this procedure be performed quarterly. Genie specifications require that this procedure be performed quarterly. Maintaining proper adjustment of the lifting chains is essential to safe machine operation. Failure to...

  • Page 43: Adjust The Sequencing Cables

    Result: The measurement is within specification. Proceed to step 7. Genie specifications require that this procedure be performed quarterly. Result: The measurement is not within specification. Proceed to step 4. Maintaining proper adjustment of the sequencing cables is essential for safe machine operation.

  • Page 44: Visual Inspection Of The Hydraulic Oil

    • Color: oil should be a clear, light-honey colored • Appearance, oil should be clear and not Genie specifications require that this procedure be cloudy or visibly distorts the view through performed quarterly. the sight glass or container •...

  • Page 45: Test The Drive Brakes

    Service Manual Quarterly Maintenance Procedures Q-13 Test the Drive Brakes Genie specifications require that this procedure be performed quarterly. Proper brake action is essential to safe machine operation. The drive brake function should operate smoothly, free of hesitation, jerking and unusual noise.

  • Page 46: Test The Drive Speed - Stowed Position

    Quarterly Maintenance Procedures Q-14 Test the Drive Speed – Stowed Position Genie specifications require that this procedure be performed quarterly. Proper drive function is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control. Drive...

  • Page 47: Test The Drive Speed - Raised Position

    Quarterly Maintenance Procedures Q-15 Test the Drive Speed - Raised Position Genie specifications require that this procedure be performed quarterly. Proper drive function is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control. Drive...

  • Page 48: Annual Maintenance Procedures

    Test the Platform Overload Grease the Platform Overload System (if equipped) Mechanism (if equipped) Genie specifications require that this procedure be Genie specifications require that this procedure be performed annually OR when the machine fails to performed annually. lift the maximum rated load.
  • Page 49 May 2018 Service Manual Annual Maintenance Procedures Using a suitable lifting device, place a test Add additional weight to the platform that is weight equal to that of the available capacity in equal to, but does not exceed 15% of the one of the locations shown.
  • Page 50 Service Manual May 2018 Annual Maintenance Procedures Turn the key switch to ground controls. Result: The LCD at the ground controls displays READY, the machine model and machine hours. The LED readout on the platform controls displays CH. The platform overload system is operating properly Result: The LCD at the ground controls displays OL: Platform Overloaded and the...

  • Page 51: Programmed Maintenance Procedures

    P0-1 Inspect the Mast Assembly for Grease the Steer Yokes Wear Genie specifications require that this procedure be performed every 100 hours of operation. Genie specifications require that this procedure be performed every 1000 hours of operation. Regular application of lubrication to the steer yokes...

  • Page 52: P1-2 Inspect And Lubricate The Lifting Chains

    QS-15W: Visually inspect the top of each column for clearance between the roller wheels and the adjacent column surface. Genie specifications require that this procedure be GR-20, QS-20R, QS-20W: Visually inspect performed every 1000 hours of operation. the top of each column for clearance between...

  • Page 53: P2-1 Replace The Hydraulic Filter

    P2-2 Replace the Hydraulic Return Test or Replace the Hydraulic Oil Filter Genie requires that this procedure be performed every 2000 hours. Genie specifications require that this procedure be performed every 1000 hours of operation. Replacement or testing of the hydraulic oil is...
  • Page 54 Service Manual May 2018 Programmed Maintenance Procedures Install the hydraulic tank and install and Testing the oil: tighten the hydraulic tank retaining fasteners. Complete the hydraulic oil testing with an oil Torque to specification. distributor. Torque specifications If the hydraulic oil passes testing at the 2000 hour maintenance interval, the oil must be Hydraulic tank retaining fasteners, dry 35 in-lbs...

  • Page 55: Repair Procedures

     Be sure that all necessary tools and parts are available and ready for use.  Use only Genie approved replacement parts.  Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions.
  • Page 56 Service Manual May 2018 Repair Procedures About This Section Symbols Legend Safety alert symbol—used to alert Most of the procedures in this section should only personnel to potential personal be performed by trained service professional in a injury hazards. Obey all safety suitably equipped workshop.

  • Page 57: Platform Controls

    Stop button, electronic circuit board, proportional control handle, drive/steer enable switch, alarm, function buttons and LED display. For further information or assistance, contact Genie Product Support. a red Emergency Stop button P2 b platform controls circuit board U3 c proportional control handle and drive/steer...
  • Page 58 Service Manual May 2018 Platform Controls Operational Indicator Codes Note: The Ld Operation Indicator Code will appear when the outriggers are not fully retracted, the These codes are generated by the electrical machine is not auto leveled, an outrigger has lost system to indicate machine operating status.

  • Page 59: Circuit Board

    May 2018 Service Manual Platform Controls Carefully disconnect all wire harness connectors from the platform controls circuit Circuit Board board. Electrocution/burn hazard. How to Remove the Platform Contact with electrically charged Controls Circuit Board circuits could result in death or serious injury.

  • Page 60: Joystick

    Service Manual May 2018 Platform Controls Joystick Platform Controls Alarm How to Remove the Joystick How to Remove the Platform Controls Alarm Push in the red Emergency Stop button to the off position at both the ground and platform Push in the red Emergency Stop button to the controls.

  • Page 61: Platform Emergency Stop Button

    May 2018 Service Manual Platform Controls Disconnect the white wires from the Emergency Stop base. Platform Emergency Stop Button Electrocution/burn hazard. Contact with electrically charged How to Remove the Platform circuits could result in death or Controls Emergency Stop Button serious injury.

  • Page 62: Ground Controls

    2 machine setup scroll up button For further information or assistance, contact 3 LCD readout Genie Product Support. 4 machine setup scroll down button 5 machine setup enter button 6 Key switch KS1 7 red Emergency Stop P1...

  • Page 63: Software Revision Level

    May 2018 Service Manual Ground Controls Press the ground control scroll down button. Software Revision Level Result: The ground control LCD display will indicate the software revision and hour meter information. After 5 seconds, the ground How to Determine the Revision controls LCD display will display machine Level model and hour meter information again.

  • Page 64: Machine Setup

    Service Manual May 2018 Ground Controls Press and hold the ground control scroll up and scroll down buttons. Machine Setup How to Setup the Machine from Ground Controls The ground controls can be used to setup the machine parameters from the ground. Features that can be adjusted from the ground controls include machine Model, Options and Speed setup.

  • Page 65: Level Sensors

    May 2018 Service Manual Ground Controls Level Sensors The Electronic Control Module (ECM) is programmed to deactivate the lift and drive functions and activate an alarm when a signal is received from the level sensor. The tilt alarm sounds when the incline of the chassis exceeds 1.5°...
  • Page 66 Service Manual May 2018 Ground Controls How to Install and Calibrate the Place the level sensor onto the level sensor base with the "X" on the level sensor closest to Level Sensor - Procedure 1 the mast of the machine and the "Y" on the level sensor closest to the steer end of the Tip-over hazard.
  • Page 67 Connect the chassis wire harness to the level cm. Place blocks under both wheels. sensor wire harness. GR-12, GR-15, QS-12R, QS-15R, QS-12W, Adjust the level sensor retaining fasteners QS-15W: Place a 0.65 x 6 x 6 inch / 1.65 x 15...
  • Page 68 16 Raise the machine approximately 2 inches / 5 26 Raise the platform to approximately 1 ft / 30 cm. Place blocks under both wheels. GR-12, GR-15, QS-12R, QS-15R, QS-12W, Result: The level sensor alarm should not sound. QS-15W: Place a 0.79 x 6 x 6 inch / 2 x 15 x 15 cm thick steel block under both wheels at Result: The level sensor alarm does sound.
  • Page 69 May 2018 Service Manual Ground Controls How to Install and Calibrate the Place the new level sensor on to the level sensor bracket with the "X" on the level sensor Level Sensor - Procedure 2 towards the steer end of the machine. Tip-over hazard.
  • Page 70 Service Manual May 2018 Ground Controls Install the level sensor retaining fasteners 10 Pull out the red Emergency Stop button to the through the level sensor and springs. Secure on position at the ground controls. the level sensor assembly to the machine. Result: The ground controls LCD display will show the following: Connect the chassis wire harness to the level...
  • Page 71 May 2018 Service Manual Ground Controls 16 Press and hold the Enter button to start 19 Drive the steer end of the machine up a ramp calibration. until it is just under 3°. Result: An audible alarm will sound when Result: No audible alarm is heard.
  • Page 72 Service Manual May 2018 Ground Controls 21 Drive the non-steer end of the machine up a 23 Place a digital level on the steer end of the ramp until it is just under 3°. drive chassis. Zero out the digital level. Result: No audible alarm is heard.
  • Page 73 May 2018 Service Manual Ground Controls 26 Drive the hydraulic tank side of the machine onto a ramp until it is just under 1.5°. Result: No audible alarm is heard. Result: An audible alarm is heard and Fault LL is displayed. Repeat this procedure starting at step 8 on a firm level surface.

  • Page 74: Hydraulic Pump

    Service Manual May 2018 Hydraulic Pump Activate the platform up function from the ground controls. Function Pump Result: If the pressure gauge reads 3200 psi / The hydraulic pump is attached to the motor which 221 bar, immediately stop. The pump is good. makes up the hydraulic power unit.

  • Page 75: How To Remove The Hydraulic Pump

    May 2018 Service Manual Hydraulic Pump How to R emove the Hydr aulic Pump How to Remove the Hydraulic Tag, disconnect and plug the high pressure hose from the pump. Cap the fitting on the Pump pump. Note: When removing a hose assembly or fitting, Bodily injury hazard.

  • Page 76: Function Manifold

    Service Manual May 2018 Function Manifold Function Manifold Components The function manifold is mounted next to the hydraulic power unit. Index No. Description Schematic Item Function Torque — Coil nut (items E, F, and H) — — 5 ft-lbs / 7 Nm Diagnostic port Test port —...
  • Page 77 May 2018 Service Manual Function Manifold Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic. Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic. Part No. 1275811GT ™ • QS ™ R • QS ™...

  • Page 78: Valve Adjustments - Function Manifold

    Service Manual May 2018 Function Manifold Chock both sides of the wheels at the steer end of the machine. Valve Adjustments - Function Manifold Remove the platform controls from the platform. Note: Perform this test from the ground with the Turn the key switch to platform controls and platform controls.
  • Page 79 May 2018 Service Manual Function Manifold How to Adjust the Remove the platform controls from the platform. Platform Lift Relief Valve Hold the lift relief valve with a wrench and Note: Verify the system relief is adjusted correctly remove the cap (schematic item C). before performing this procedure.
  • Page 80 Service Manual May 2018 Function Manifold How to Adjust the Steer Relief Remove the platform controls from the platform. Valve Turn the key switch to platform controls and Note: Perform this test from the ground with the pull out the red Emergency Stop button to the platform controls.

  • Page 81: Valve Coils

    May 2018 Service Manual Function Manifold Valve Coil Resistance Specifications Valve Coils Note: The following coil resistance specifications are at an ambient temperature of 68°F / 20°C. As How to Test a Coil valve coil resistance is sensitive to changes in air A properly functioning coil provides an temperature, the coil resistance will typically electromagnetic force which operates the solenoid...
  • Page 82 How to Test a Coil Diode negative lead to the internal metallic ring at either end of the coil. Genie incorporates spike suppressing diodes in all of its coils. Properly functioning coil diodes protect the electrical circuit by suppressing voltage spikes.

  • Page 83: Brake Release Hand Pump Components

    May 2018 Service Manual Brake Release Hand Pump Components Brake Release Hand Pump Components The brake release hand pump manifold is mounted behind the the hydraulic power unit. Index No. Description Schematic Item Function Torque Hand pump Manual brake release 30 ft-lbs / 41 Nm Needle valve Manual brake release enable...

  • Page 84: Hydraulic Tank

    Service Manual May 2018 Hydraulic Tank Remove the hydraulic tank retaining fasteners and remove the hydraulic tank from the Hydraulic Tank machine. The primary functions of the hydraulic tank are to Remove the hydraulic tank cap and drain the cool and deaerate the hydraulic fluid during tank into a suitable container.

  • Page 85: Non-Steer Axle Components

    May 2018 Service Manual Non-Steer Axle Components Tag, disconnect and plug the hydraulic hose from the brake. Cap the fitting on the brake. Drive Brake Bodily injury hazard. Spraying hydraulic oil can penetrate and How to Remove the Drive Brake burn skin.

  • Page 86: Steer Axle Components

    Service Manual May 2018 Steer Axle Components Tag, disconnect and plug the hydraulic hoses on the drive motor. Cap the fittings on the Yoke and Drive Motor drive motor. Bodily injury hazard. Spraying How to Remove the Yoke hydraulic oil can penetrate and and Drive Motor Assembly burn skin.

  • Page 87: Steer Cylinder

    May 2018 Service Manual Steer Axle Components How to Remove a Drive Motor Steer Cylinder Block the non-steer tires. Remove the cotter pin from the wheel castle How to Remove the Steer nut of the motor to be removed. Cylinder Note: Always replace the cotter pin with a new one when removing the castle nut.

  • Page 88: Steer Bellcrank

    Service Manual May 2018 Steer Axle Components Steer Bellcrank How to Remove the Tie Rod Remove the steer cylinder. Refer to Repair Procedure, How to Remove the Steer Cylinder. Center a lifting jack under the drive chassis at the steer end of the machine. Raise the machine approximately 14 inches / 36 cm.

  • Page 89: Platform Components

    May 2018 Service Manual Platform Components Remove the fasteners securing the junction box bracket to the mast. Set the bracket and Platform fasteners to the side. Attach a lifting strap of suitable capacity from How to Remove the Platform an overhead crane and center it around the platform railing.

  • Page 90: Platform Extension Deck

    Service Manual May 2018 Platform Components Remove the fasteners securing the white slide blocks to the main deck. Set the slide blocks Platform Extension Deck and the fasteners to the side. Activate the foot release latch and slide the How to Remove the Platform extension platform out of the platform.

  • Page 91: Work Tray

    May 2018 Service Manual Platform Components Work Tray How to Remove the Work Tray (if equipped) Turn the key switch to the off position. Disconnect the battery pack from the machine. Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury.

  • Page 92: Mast Components

    Service Manual May 2018 Mast Components 10-1 Tag, disconnect and plug the lift cylinder hoses at the function manifold. Cap the Mast fittings. Bodily injury hazard. Spraying How to Remove the Mast hydraulic oil can penetrate and Assembly burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate Bodily injury hazard.

  • Page 93: How To Disassemble The Mast

    May 2018 Service Manual Mast Components How to Dis ass embl e the M ast How to Disassemble the Mast 11 Carefully pull the hydraulic hoses free while removing the mast from the machine. Bodily injury hazard. This Crushing hazard. The mast procedure requires specific repair assembly could become skills, lifting equipment and a...
  • Page 94 Service Manual May 2018 Mast Components Remove the lift cylinder barrel end mounting fasteners. 1 cylinder mounting plate 2 cylinder 3 cylinder mounting bolt 4 plate mounting fasteners Loosen the lift cylinder mounting bracket fasteners. 1 top of number 1 column 2 clevis block (not shown) Support the cylinder and carefully slide it out of 3 clevis block fastener...

  • Page 95: How To Assemble The Mast

    May 2018 Service Manual Mast Components 10 Slide the column below the carriage toward How to Ass embl e the M ast How to Assemble the Mast the top of the mast assembly approximately 6 inches / 15 cm to access the idler wheel Bodily injury hazard.

  • Page 96: Glide Pads

    Glide Pads Note: Do not allow the chains to become twisted or dirty. Glide pads, used on the GR-12, GR-15, QS-12R, 11 Lay the number 2 column chains inside the QS-15R, QS-12W and QS-15W, and wear pads number 3 column.

  • Page 97: Lifting Chains

    May 2018 Service Manual Mast Components 10-3 Fully lower the platform and confirm the alignment of the columns. Repeat steps 2 Lifting Chains through 5 if necessary. Confirm that the chain tensioner bracket is How to Adjust the Lifting Chains centered in the inspection hole.

  • Page 98: How To Inspect The Lifting Chains

    Service Manual May 2018 Mast Components How to Ins pect the Lifti ng C hai ns How to Inspect the Lifting Chains Inspection Procedure Inspection Failure Inspection Remedy Wear Count out 16 chain links and When the length of the 16 Replace both chains on that measure pin to pin links (pin to pin) measure...
  • Page 99 May 2018 Service Manual Mast Components Inspection Procedure Inspection Failure Inspection Remedy Raised or Turned Pins Visually inspect for raised Raised pins. Replace both chains on that pins. column section. Do not repair just the affected portion of the chain. Visually inspect for turned Misalignment of flats on all Replace both chains on that...
  • Page 100 Service Manual May 2018 Repair Procedures 10-4 How to Remove the Lift Cylinder 10-4 Lift Cylinder The lift cylinder is equipped with a normally closed solenoid valve to prevent movement in the event of a hydraulic line failure. How to Remove the Lift Cylinder Bodily injury hazard.

  • Page 101: Platform Overload Components

    227 kg equipped) GR-20 Standard Platform 350 lbs 159 kg How to Calibrate the Platform GR-12, GR-15 and GR-20 Overload System AWP Platform 350 lbs 159 kg Note: Perform this procedure with the machine on a firm, level surface. QS-12R, QS-15R, QS-12W and QS-15W...
  • Page 102 Service Manual May 2018 Platform Overload Components Determine the limit switch trigger point: Confirm the setting: Gently move the platform up and down by 10 Turn the key switch to platform control. hand, so it bounces 1 to 2 inches / 2.5 to 5 cm. 11 Lift the test weight off the platform floor using a Check the continuity between the red and suitable lifting device.

  • Page 103: Platform Overload Recovery Message

    May 2018 Service Manual Platform Overload Components 11-2 13 Add an additional weight to the platform not to exceed 20% of the maximum rated load. Refer Platform Overload Recovery to the machine serial plate. Message Result: The LCD display at the ground controls will show "OL: Platform Overloaded"...
  • Page 104 Service Manual May 2018 Platform Overload Components Pull out the red Emergency Stop button at the Press and hold the scroll down button for 5 ground controls. seconds. Result: The ground control LCD display will Result: The ground control LCD display will show the following.

  • Page 105: Obstruction Sensing System

    May 2018 Service Manual Obstruction Sensing System How to R eplac e an Obstr ucti on Sensing Pad (QSR m odels only) How to replace an Obstruction 12-1 Sensing Pad (QSR models) Obstruction Sensing Pads QS-12R: Raise the platform approximately 3 The function of the Obstruction Sensing System is feet / 1 m.
  • Page 106 Service Manual May 2018 Obstruction Sensing System Using a broad flat metal blade, carefully slide Non-steer End the metal blade under the obstruction pad and work the metal blade under the entire pad to be replaced, until the pad is separated from the chassis or the battery box cover.

  • Page 107: Battery Charger

    May 2018 Service Manual Battery Charger 13-1 Battery Charger The charger contains selectable charging profiles stored in its internal memory to charge batteries. These profiles are specific to each battery type. The charging profile must be programmed to match the specific battery type on the machine. Remote charger status indicators 1 Error / Fault indicator 2 Error / Fault...

  • Page 108: Selecting A Charge Profile

    Service Manual May 2018 Battery Charger Sel ecti ng a Charge Profil e Selecting a Charge Profile Press and hold the charge profile selection button until the error indicator and charging Electrocution/burn hazard. indicator lights turn off and the AC status Contact with electrically charged indicator light turns on to confirm selection and circuits could result in death or...

  • Page 109: Batteries

    Remove all rings, Models with working batteries: watches and other jewelry. GR-12, QS-12R, QS-12W: Raise the platform approximately 3 feet / 1 m. Disconnect the battery cables and set aside. GR-15, GR-20, QS-15R, QS-20R, QS-15W, 10 Remove the batteries from the machine.

  • Page 110: Diagnostics

    Service Manual May 2018 Diagnostics Section 5 Diagnostics Before Troubleshooting:  Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. Observe and Obey: ...
  • Page 111 SmartLink ™ Diagnostic System GSDS – Genie SmartLink™ Diagnostic System This machine is equipped with the Genie ECM – Electronic Control Module SmartLink™ Diagnostic System (GSDS). The GCON – Ground Controls GSDS indicates a machine malfunction has happened by displaying Operational Indicator PCON –...

  • Page 112: Gcon I/O Map Without Load Sense

    Service Manual May 2018 Diagnostics GCON I/O Map without Load Sense GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J1 Connector – Gray J1-01 ECM Power Power Input 14 RD J1-02 PCON, E-Stop Power Power Output 18 RD J1-03 PCON, E-Stop Return Power Input...

  • Page 113: Gcon I/O Map With Load Sense

    May 2018 Service Manual Diagnostics GCON I/O Map with Load Sense GCON Pin Number Circuit Function I/O Type Wire Gauge and Color J1 Connector – Gray J1-01 ECM Power Power Input 14 RD J1-02 PCON, E-Stop Power Power Output 18 RD J1-03 PCON, E-Stop Return Power Input...

  • Page 114: Operation Indicator Codes (Oic)

    Service Manual May 2018 Diagnostics Operational Indicator Codes Diagnostic Trouble Codes (DTC) (OIC) These codes are generated by the system to indicate that a device or circuit malfunction has These codes are generated by the electrical been detected in the electrical system. system to indicate machine operating status.

  • Page 115: Troubleshooting "Hxxx" And "Pxxx" Faults

    May 2018 Service Manual Diagnostics Troubleshooting "HXXX" and "PXXX" Faults The procedure below illustrates typical steps for diagnosing and fixing faults of type "HXXX" and "PXXX". Diagnostic Chart Good 1 Check the faulted device for a short or open circuit. Replace faulted device.

  • Page 116: Fault Inspection Procedure

    Service Manual May 2018 Diagnostics Fault Inspection Procedure Check the device associated with the faulted circuit Disconnect the faulted device connector. Using a multi-meter, measure resistance between the two terminals of the faulted device. Resistance should be as follows. Device Typical Resistance Solenoid Valve, Drive 27.2 Ω...
  • Page 117 May 2018 Service Manual Diagnostics Check the GCON ECM Disconnect the GCON ECM connectors, C1, C2 and C3. (or C4 if equipped with outriggers). For short to B- type faults, measure resistance between pins J1-7 (ground) and the GCON pin associated with the fault code.

  • Page 118: Type "Hxxx" Faults

    Service Manual May 2018 Diagnostics Type "HXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in platform up #1 harness. H001:COILFAULT Short circuit of the platform up #1 circuit to Platform up function H001: •...

  • Page 119: Type "Pxxx" Faults

    May 2018 Service Manual Diagnostics Type "PXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit in switched power #1, down limit P001:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch All functions P001: SW PWR1:BAT-...

  • Page 120: Type "Uxxx" Faults

    Service Manual May 2018 Diagnostics Type "UXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit of the GCON main function enable U001:SWITCHFAULT Short circuit of the GCON main function All GCON functions U001: switch. GCON MAIN FTN EN enable switch at system startup.

  • Page 121: Type "Fxxx" Faults

    May 2018 Service Manual Diagnostics Type "FXXX" Faults Message on Description Possible Causes Failure Mode Number GCON LCD • Short circuit of the up limit switch circuit. F001:SWITCHFAULT Short circuit of the up limit #1 switch at Platform up function F001: •...

  • Page 122: Type "Cxxx" Faults

    • GCON ECM. C009:GCON ECM FAULT All functions C009: GCON fault type 9. • Contact Genie support. FAULT TYPE 9 inhibited. • Incorrectly programmed device. C010:SECONDARY GCON secondary processor not All functions • Error in loading software on device.

  • Page 123: Battery Charger

    May 2018 Service Manual Diagnostics Battery Charger The charger continuously monitors internal and external conditions. Fault and Error codes are generated by the charger to indicate that an internal or external malfunction has been detected in the electrical system. The types of Diagnostic Trouble Codes that may occur are explained below. Type "F"...

  • Page 124: Charger Fault Codes

    30 seconds. F-0-0-3 PFC taken too long to boost. Internal charger fault. If fault does not clear, contact F-0-0-4 Charger unable to calibrate current offset. Genie Product Support. Output relay voltage too high when F-0-0-5 closed. ™ • QS ™...

  • Page 125: Charger Error Codes

    May 2018 Service Manual Diagnostics Char ger Error C odes Charger Error Codes Error Code Description Condition Possible Causes E-0-0-1 High battery voltage Battery voltage too high to charge. Check battery voltage and cable connections. Self clearing when condition has been corrected.
  • Page 126 E-0-1-6 Software update failed Software update failed. Confirm USB Flash Drive is formatted with correct software. If software update continues to fail, contact Genie Product support. E-0-1-7 USB error USB not connected correctly. Remove and re-insert USB Flash Drive.
  • Page 127 E-0-2-4 Failure to initialize Charger failed to turn on correctly. Disconnect AC input and battery pack for 30 seconds. Contact Genie Product Support. E-0-2-5 Low AC voltage oscillation AC voltage unstable. Connect to a stable AC source between 85 - 270 VAC / 45 - 65 Hz.
  • Page 128 E-0-3-1 Vref for ADC measurements triggered Internal charger error. Disconnect AC input and battery alarm pack for 30 seconds. Contact Genie Product Support. E-0-3-2 CAN Bus heartbeat error CAN Bus heartbeat error. CAN Bus devices not functioning correctly. E-0-3-6...

  • Page 129: Schematics

    May 2018 Service Manual Schematics About This Section Section 6 Schem atics There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury. Remove all rings, ...

  • Page 130: Electrical Component And Wire Color Legends

    Service Manual May 2018 Electrical Component and Wire Color Legends ELECTRICAL COMPONENT LEGEND ELECTRICAL COMPONENT LEGEND cont. Item Description Item Description B1 - B4 Battery, 6V DC Quick disconnect, battery pack Circuit breaker, 7A QD1 = Battery quick disconnect QD3 = Control cable to ground CON1 Contactor, Motor controller power QD4 = Control cable to platform...
  • Page 131 May 2018 Service Manual Electrical Component and Wire Color Legends WIRE COLOR LEGEND Color Description Black BK/RD Black/Red Blue BL/BK Blue/Black BL/OR Blue/Orange BL/WH Blue/White Brown Green GR/BK Green/Black GR/WH Green/White GR/YL Green/Yellow Light Blue Orange OR/BK Orange/Black OR/RD Orange/Red OR/WH Orange/White RD/BK...

  • Page 132: Wiring Diagram Ground And Platform Controls

    Service Manual May 2018 Wiring Diagram Ground and Platform Controls ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 133: Electrical Symbol Legend

    May 2018 Service Manual Electrical Symbol Legend Wire with description or color Limit Switch Motor controller Key switch Circuits crossing no connection Emergency Stop button Motor Solenoid valve with diode Diode Circuit breaker Battery charger Level sensor Circuit connection Fuse 6V or 12V DC battery Deutsch connector Resistor...

  • Page 134: Hydraulic Symbols Legend

    Service Manual May 2018 Hydraulic Symbols Legend Orifice with size Hydraulic hand pump Hydraulic cylinder Solenoid operated 2 position 4 way directional valve Check valve Fixed displacement pump Relief valve Solenoid operated 2 position 2 way directional valve, normally closed with manual override Filter Bi-directional motor Priority flow regulator...

  • Page 135: Electrical Schematics - Ansi / Csa Models

    May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial number GR10-20000 to GR11-20683 and QS11-1000 to QS11-1015)

  • Page 136: Electrical Schematic, Gr • Qsw, Ans / Csa (From Serial Number Gr10-20000 To Gr11-20683 And Qs11-1000 To Qs11-1015)

    Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial number GR10-20000 to GR11-20683 and QS11-1000 to QS-1015) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 137 May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial number GR10-20000 to GR11-20683 and QS11-1000 to QS11-1015) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 138 Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial number GR10-20000 to GR11-20683 and QS11-1000 to QS11-1015)
  • Page 139 May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550)

  • Page 140: Electrical Schematic, Gr • Qsw, Ansi / Csa (From Serial Numbers Gr11-20684 To Gr14-29741 And Qs11-1016 To Qs14-1550)

    Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 141 May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 142 Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550)
  • Page 143 May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR14-29742 to GR15-40225 and QS14-1551 to QS15-2426)

  • Page 144: Electrical Schematic, Gr • Qsw, Ansi / Csa (From Serial Numbers Gr14-29742 To Gr1540225 And Qs14-1551 To Qs15-2426)

    Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR14-29742 to GR15-40225 and QS14-1551 to QS15-2426) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 145: To Gr16P

    May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR15-40226 to GR16P-41919 and QS15-2427 to QS16P-2451) Part No. 1275811GT ™ • QS ™ R • QS ™...

  • Page 146: Electrical Schemamtic, Gr • Qsw, Ansi / Csa (From Serial Numbers Gr15-40226 To Gr16P-41929 And Qs15-2427 To Qs16P-2451)

    Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR15-40226 to GR16P-41929 and QS15-2427 to QS16P-2451)
  • Page 147 May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR16P-41930 to GR16P-44173 and QS16P-2452 to QS16P-2469)

  • Page 148: Electrical Schematic, Gr • Qsw, Ansi / Csa (From Serial Numbers Gr16P-41930 To Gr16P-44173 And Qs16P-2452 To Qs16P-2468)

    Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR16P-41930 to GR16P-44173 and QS16P-2452 to QS16P-2468) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 149: (From Serial Numbers Grp-46500, Grr-101 And Qsp-4500)

    May 2018 Service Manual Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR16P-44174 to GR16P-46499 and QS16P-2469 to QS16P-4499) (from serial numbers GRP-46500, GRR-101 and QSP-4500) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 150 Service Manual May 2018 Electrical Schematic, GR • QSW, ANSI / CSA (from serial numbers GR16P-44174 to GR16P-46499 and QS16P-2469 to QS16P-4499) (from serial numbers GRP-46500, GRR-101 and QSP-4500)
  • Page 151 May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1000 to QS11-1015)

  • Page 152: Electrical Schematic, Qsr, Ansi/Csa

    Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1000 to QS11-1015) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 153 May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1000 to QS11-1015) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 154 Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1000 to QS11-1015)
  • Page 155 May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1016 to QS14-1550)

  • Page 156: (From Serial Number Qs11-1016 To Qs14-1550)

    Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1016 to QS14-1550) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 157 May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1016 to QS14-1550) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 158 Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS11-1016 to QS14-1550)
  • Page 159 May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS14-1551 to QS15-2426)

  • Page 160: Electrical Schematic, Qsr, Ansi/Csa (From Serial Number Qs14-1551 To Qs15-2426)

    Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS14-1551 to QS15-2426) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 161: Electrical Schematic, Qsr, Ansi/Csa (From Serial Number Qs15-2427 To Qs16P-2451)

    May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS15-2427 to QS16P-2451) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 162 Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS15-2427 to QS16P-2451)
  • Page 163 May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS16P-2452 to QS16P-2468)

  • Page 164: Electrical Schematic, Qsr, Ansi/Csa (From Serial Number Qs16P-2452 To Qs16P-2468)

    Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS16P-2452 to QS16P-2468) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 165: Electrical Schematic, Qsr, Ansi/Csa (From Serial Number Qs16P-2469 To Qs16P-4499) (From Serial Number Qsp-4500)

    May 2018 Service Manual Electrical Schematic, QSR, ANSI / CSA (from serial number QS16P-2469 to QS16P-4499) (from serial number QSP-4500) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 166 Service Manual May 2018 Electrical Schematic, QSR, ANSI / CSA (from serial number QS16P-2469 to QS16P-4499) (from serial number QSP-4500)

  • Page 167: Electrical Schematics - As / Ce Models

    May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR10-20000 to GR11-20683 and QS11-1000 to QS11-1015)

  • Page 168: Electrical Schematic, Gr/Qsw, As/Ce

    Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR10-20000 to GR11-20683 and QS11-1000 to QS11-1015) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 169 May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR10-20000 to QR11-20683 and QS11-1000 to QS11-1015) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 170 Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR10-20000 to GR11-20683 and QS11-1000 to QS11-1015)
  • Page 171 May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550)

  • Page 172: Electrical Schematic, Gr/Qsw, As/Ce (From Serial Numbers Gr11-20684 To Gr14-29741 And Qs11-1016 To Qs14-1550)

    Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 173 May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 174 Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR11-20684 to GR14-29741 and QS11-1016 to QS14-1550)
  • Page 175 May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR14-29742 to GR15-40225 and QS14-1551 to QS15-2426)

  • Page 176: Electrical Schematic, Gr/Qsw, As/Ce (From Serial Numbers Gr14-29742 To Gr15-40225 And Qs14-1551 To Qs15-2426)

    Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR14-29742 to GR15-40225 and QS14-1551 to QS15-2426) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 177 May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR15-40226 to GR16P-41929 and QS15-2427 to QS16P-2451) Part No. 1275811GT ™ • QS ™ R • QS ™...

  • Page 178: Electrical Schematic, Gr/Qsw, As/Ce (From Serial Numbers Gr15-40226 To Gr16P-41929 And Qs15-2427 To Qs16P-2451)

    Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR15-40226 to GR16P-41929 and QS15-2427 to QS16P-2451)
  • Page 179 May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR16P-41930 to GR16P-44173 and QS16P-2452 to QS16P-2468)

  • Page 180: Electrical Schematic, Gr/Qsw, As/Ce (From Serial Numbers Gr16P-41930 To Gr16P-44173 And Qs16P-2452 To Qs16P-2468)

    Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR16P-41930 to GR16P-44173 and QS16P-2452 to QS16P-2468) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 181: Electrical Schematic, Gr/Qsw, As/Ce

    May 2018 Service Manual Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR16P-44174 to GR16P-46499 and QS16P-2469 to QS16P-4499) (from serial numbers GRP-46500, GRR-101 and QSP-4500) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 182 Service Manual May 2018 Electrical Schematic, GR • QSW, AS / CE (from serial numbers GR16P-44174 to GR16P-46499 and QS16P-2469 to QS16P-4499) (from serial numbers GRP-46500, GRR-101 and QSP-4500)
  • Page 183 May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial number QS11-1000 to QS11-1015)

  • Page 184: Electrical Schematic, Qsr, As / Ce (From Serial Number Qs11-1000 To Qs11-1015)

    Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS11-1000 to QS11-1015) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 185 May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial numbers QS11-1000 to QS11-1015) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 186 Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS11-1000 to QS11-1015)
  • Page 187 May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial numbers QS11-1016 to QS14-1550)

  • Page 188: Electrical Schematic, Qsr, As/Ce (From Serial Number Qs11-1016 To Qs14-1550)

    Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS11-1016 to QS14-1550) ™ • QS ™ R • QS ™ Part No. 1275811GT...
  • Page 189 May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial number QS11-1016 to QS14-1550) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 190 Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS11-1016 to QS14-1550)
  • Page 191 May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial numbers QS14-1551 to QS15-2426)

  • Page 192: Electrical Schematic, Qsr, As/Ce (From Serial Number Qs14-1551 To Qs15-2426)

    Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS14-1551 to QS15-2426) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 193: Electrical Schematic, Qsr, As/Ce (From Serial Number Qs15-2427 To Qs16P-2451)

    May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial number QS15-2427 to QS16P-2451) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 194 Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS15-2427 to QS16P-2451)
  • Page 195 May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial numbers QS16P-2452 to QS16P-2468)

  • Page 196: Electrical Schematic, Qsr, As/Ce (From Serial Number Qs16P-2452 To Qs16P-2468)

    Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS16P-2452 to QS16P-2468) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 197: Electrical Schematic, Qsr, As/Ce (From Serial Number Qs16P-2469 To Qs16P-4499) (From Serial Number Qsp-4500)

    May 2018 Service Manual Electrical Schematic, QSR, AS / CE (from serial number QS16P-2469 to QS16P-4499) (from serial number QSP-4500) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 198 Service Manual May 2018 Electrical Schematic, QSR, AS / CE (from serial number QS16P-2469 to QS16P-4499) (from serial number QSP-4500)

  • Page 199: Hydraulic Schematics

    May 2018 Service Manual Hydraulic Schematic, GR • QSR • QSW, (from serial numbers GR10-20000 to GR12-24138 and QS11-1000 to QS12-1063)

  • Page 200: Hydraulic Schematic, Gr • Qsr • Qsw

    Service Manual May 2018 Hydraulic Schematic, GR • QSR • QSW, (from serial numbers GR10-20000 to GR12-24138 and QS11-1000 to QS12-1063) ™ • QS ™ R • QS ™ Part No. 1275811GT...

  • Page 201: Hydraulic Schematic Gr • Qsr • Qsw

    May 2018 Service Manual Hydraulic Schematic, GR • QSR • QSW, (from serial numbers GR12-24139 to GR16P-46499 and QS12-1064 to QS16P-4499) (from serial numbers GRP-46500, GRR-101 and QSP-4500) Part No. 1275811GT ™ • QS ™ R • QS ™...
  • Page 202 Service Manual May 2018 Hydraulic Schematic, GR • QSR • QSW, (from serial numbers GR12-24139 to GR16P-46499 and QS12-1064 to QS16P-4499) (from serial number GRP-46500, GRR-101 and QSP-4500)
  • Page 203 May 2018 Service Manual This page intentionally left blank. GR™ • QS™R • QS™W Part No. 1275811GT Servic e M anual May 2018 Part No. 1275811GT ™ • QS ™ R • QS ™...

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