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Table of Contents
- 1 Table of Contents
- 2 Safety Rules
- 3 Controls
- 4 Legend
- 5 Pre-Operation Inspection
- 6 Maintenance
- 7 Scheduled Maintenance
- 8 Function Tests
- 9 Workplace Inspection
- 10 Operating Instructions
- 11 Battery Charging Instructions
- 12 Transport Instructions
- 13 Tilt-Back Operation Instructions
- 14 Decals
- 15 Specifications
- Download this manual
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Table of Contents
Related Manuals for Genie AWP Super Series 114002
Summary of Contents for Genie AWP Super Series 114002
- Page 1 Operator’s Manual Third Edition Fourth Printing with Maintenance Information Part No. 114002...
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Page 2: Table Of Contents
Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules .............. 1 Controls .............. -
Page 3: Safety Rules
You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. The first time this machine is set up for use, a breather cap is installed. See Pre-operation Inspection section. Part No. 114002 Genie AWP Super Series... - Page 4 350KV to 500KV 7.62 500KV to 750KV 10.67 Do not transport tools and materials unless they are evenly distributed and can be safely handled by the 750KV to 1000KV 13.72 person in the platform. Genie AWP Super Series Part No. 114002...
- Page 5 Do not replace items critical to stability with items of different weight or specification. Use only Genie authorized replacement parts. Do not push the Genie AWP from the platform side of the machine. Part No. 114002 Genie AWP Super Series...
- Page 6 Keep the platform floor clear of debris. obstructions. Lower the platform entry mid-rail or gate before Use common sense and operating. planning to control the movement of the machine on or near inclines. Stay clear of descending platform. Genie AWP Super Series Part No. 114002...
- Page 7 Do not leave the machine unattended unless the key is removed to secure from unauthorized use. Be sure all maintenance has been performed as specified in this manual and the Genie AWP Bodily Injury Hazard Super Series service manual. Do not operate the machine with a hydraulic oil or Be sure all decals are in place and legible.
- Page 8 Keep sparks, flames and lighted tobacco away from the battery. Charge the battery in a well- ventilated area. Do not disconnect charger DC output wires from the battery when the charger is on. Genie AWP Super Series Part No. 114002...
- Page 9 Third Edition • Fourth Printing Operator’s Manual SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Page 10: Controls
4 Low battery indicator light for auxiliary lowering 5 DC models: Low battery indicator light 6 Power light 7 Auxiliary platform lowering button 8 Air pressure gauge 9 Control activate button 10 Up/Down switch Genie AWP Super Series Part No. 114002... -
Page 11: Legend
15 Hydraulic power unit storage container DC models: Power 7 Tilt-back frame 16 Winching/tie-down 24 Manual lowering to platform 8 Loading stop point valve (under 31 Ground controls bracket 17 Bubble level machine) 32 Mast Part No. 114002 Genie AWP Super Series... -
Page 12: Pre-Operation Inspection
A breather cap is supplied and can be found in an envelope taped to the mast near the platform controls. Genie AWP Super Series Part No. 114002... - Page 13 Electrical components, wiring and electrical cables AC & DC models: Hydraulic power unit, hoses, fittings and cylinder Air models: Air power unit, air lines, fittings and cylinder Platform entry mid-rail or gate Part No. 114002 Genie AWP Super Series...
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Page 14: Maintenance
4 Install the vent caps. below. Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Genie AWP Super Series Part No. 114002... - Page 15 It is essential to maintain proper pressure in all air- filled tires. Improperly inflated tires can affect machine handling. 1 Check each tire with an air pressure gauge. Add air as needed. The proper air pressure is stamped on the tire. Part No. 114002 Genie AWP Super Series...
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Page 16: Scheduled Maintenance
1 Check the air filter/regulator canister for any water accumulation. 2 If water is visible, loosen the drain plug at the bottom of the canister and allow the water to drain out. 3 Tighten the drain plug. Genie AWP Super Series Part No. 114002... -
Page 17: Function Tests
3 Always perform the function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 114002 Genie AWP Super Series... - Page 18 Level the machine using only the outriggers. 7 Check the interlock display lights at the ground controls. Confirm that the corresponding light is on. Genie AWP Super Series Part No. 114002...
- Page 19 20 Disconnect the power source from the machine. 21 Turn the key switch to ground control. 22 Push in the auxiliary platform lowering button at the ground controls. Result: The platform should lower. Part No. 114002 Genie AWP Super Series...
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Page 20: Workplace Inspection
It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Genie AWP Super Series Part No. 114002... -
Page 21: Operating Instructions
That are on. means every new operator should perform a pre- operation inspection, function tests and a work place inspection before using the machine. Part No. 114002 Genie AWP Super Series... - Page 22 2 Chock the wheels to prevent the machine from rolling. 3 Remove the key to secure from unauthorized use. 4 DC models: Recharge the battery. Genie AWP Super Series Part No. 114002...
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Page 23: Battery Charging Instructions
7 Check the battery acid level when the charge cycle is complete. Replenish with distilled water Use only Genie authorized battery and charger. to the bottom of the fill tube. Do not overfill. Dry Battery Filling and... -
Page 24: Transport Instructions
Use chains or straps of ample load capacity. Be sure to lock both swivel casters on the tilt-back frame. Do not transport with the machine resting on the tilt-back frame. Genie AWP Super Series Part No. 114002... - Page 25 See Securing the Machine on the next page. stop bracket 15 Reverse this procedure to unload the machine. loading pivot All models with tilt-back frame 7 Hook the loading pivot to the stop bracket. Part No. 114002 Genie AWP Super Series...
- Page 26 Be sure to inspect the machine and remove any loose or unsecured items. Always place the lifting hook through the lifting eye so that it points away from the machine. Genie AWP Super Series Part No. 114002...
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Page 27: Tilt-Back Operation Instructions
(i.e., slippery, icy, raining) The appropriate number of people and proper lifting Tilt-back Frame techniques must be used to prevent physical injury. The Genie AWP Super Series has a tilt-back frame which allows the machine to roll through a standard doorway. The... - Page 28 4 Lower the tilt-back frame and guide the tilt-back strut into the strut socket. 4 Return the sliding T-handle to the stowed position. 5 Insert the retaining pin into the strut socket. Genie AWP Super Series Part No. 114002...
- Page 29 5 Return the sliding T-handle to the stowed 3 Lift the tilt-back position. frame, hold in an upright position against the spring and secure with the retaining pin. Part No. 114002 Genie AWP Super Series...
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Page 30: Decals
27844 Label - Strut Socket Narrow Base and Rough Terrain Base 27857 Caution - Pipe Plug 52996 Cosmetic - Genie Logo 27863 Warning - Collision Hazard 52999 Cosmetic - AWP-20S 27864 Notice - Lower Stop Bracket Before . . . - Page 31 Third Edition • Fourth Printing Operator’s Manual DECALS Note: Platform decals may be in diffferent locations on optional fiberglass basket. Models with Tilt-back Frame Models without Tilt-back Frame Part No. 114002 Genie AWP Super Series...
- Page 32 Warning - Collision Hazard 40434 Label - Lanyard Anchorage Point 82976 Danger - Wind Speed, 51 cm Outrigger 52996 Cosmetic - Genie Logo 82977 Danger - Wind Speed, 66 cm Outrigger 52999 Cosmetic - AWP-20S 82978 Danger - Wind Speed, 77 cm Outrigger...
- Page 33 Third Edition • Fourth Printing Operator’s Manual DECALS Note: Platform decals may be in diffferent locations on optional fiberglass basket. Models with Tilt-back Frame Models without Tilt-back Frame Part No. 114002 Genie AWP Super Series...
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Page 34: Specifications
CE / AUS Outdoor 76 / 42.4 cm 82.5 / 43.4 cm 1.3 m / 73 cm * Corner of platform top rail to corner of wall with ability to rotate leveling jack. Genie AWP Super Series Part No. 114002... - Page 35 1.3 m / 67.3 cm * Corner of platform top rail to corner of wall with ability to rotate leveling jack. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
- Page 36 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Genie Scandinavia Phone + 86 21 53852570 Phone + 46 31 575100...