2. Second step The sequence of the steps must always be followed. • Lists are identified by bullet points. Result of performing an operation Change to the machine or in the display. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
The manufacturer cannot be held liable for damages resulting from: • Breakage and transport damages • Failure to observe operating manual • Improper use • Unauthorized modifications to the machine • Use of untrained personnel • Use of unapproved replacement parts Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
They have to be disposed of correctly and in accordance with the applicable statutory provisions. Only qualified specialists may set up the machine. Anyone setting up the machine must have read the set-up instructions first. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Signal word Endangerment DANGER Will result in serious injury or death. WARNING Can result in serious injury or death. CAUTION Can result in minor or moderate injury. NOTICE Can result in property damage. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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Type and source of risk Consequences of non-observance Measures for avoiding the risk This is what a warning looks like for a hazard that could result in serious injury or even death if not complied with. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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This is what a warning looks like for a hazard that could result in environmental damage if not com- plied with. NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Machine damage and malfunctions can be caused by laying the cables incorrectly. Excess cabling may obstruct moving machine parts in their ability to function correctly. This will affect the sewing function and may cause damage. Lay excess cabling as described above. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
In order to access the components at the machine bottom section, you must first tilt the machine upper section to the left. Fig. 1: Tilting the machine upper section to the left and setting it upright ① (1) - Machine upper section Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1. Unscrew the eye guard (2). 2. Loosen both screws (1). 3. Remove the head cover (3). Fitting the head cover 1. Fit the head cover (3). 2. Tighten both screws (1). 3. Tighten the eye guard (2). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
2. Tighten all 6 screws (1) firmly in place. 3.3.4 Removing and fitting the right-hand side cover Fig. 4: Removing and fitting the right-hand side cover ① ② (1) - Screw (2) - Right-hand side cover Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1. Loosen all 3 screws (1). 2. Remove the left-hand side cover (2). Fitting the left-hand side cover 1. Fit the left-hand side cover (2). 2. Tighten all 3 screws (1) firmly in place. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1. Loosen all 4 screws (1) on the rear cover (2). 2. Remove the rear cover (2). Fitting the rear cover 1. Fit the rear cover (2). 2. Tighten all 4 screws (1) on the rear cover (2) firmly in place. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
③ ④ (1) - Springs of the fabric clamp (3) - Screw (2) - Clamp feet (4) - Work surface Removing the throat plate 1. Remove both springs of the fabric clamp (1). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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7. Unhinge the thread puller blade connecting rod (5). Fig. 10: Removing and inserting the throat plate (3) ⑦ ⑧ (7) - Throat plate (8) - Screw 8. Loosen all 4 screws (8). 9. Remove the throat plate (7) upwards. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Some shafts have flat surfaces at those points where the components are screwed on. This strengthens the connection and setting work is made ea- sier. Always make sure that the whole screw is seated completely on the sur- face. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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Work principles Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Faults caused by an incorrect setting • Damage to the needle • Incorrect needle position Cover • Remove the right-hand side cover ( S. 14). • Remove the left-hand side cover ( S. 15). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
The thread clamp switching flag is used as reference by the control unit for the thread clamp. The switching flag is located underneath the throat plate to the right and is factory set. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
3. Adjust the height of the needle bar (2) so that the applicable upper marker line (3/4) is aligned with the needle bar bush. When doing this make sure that the needle bar (2) is not twisted. 4. Tighten the screw (1). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
• Damage to the hook • Damage to the needle • Missing stitches • Thread breakage Order Prerequisite: • A straight and undamaged needle must be inserted ( Operating manual, Section 4.7 Changing needles). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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4. Twist the driver (3) accordingly. 5. Shift the driver (3) axially so that the needle (5) rests against the driver tip and is easily pushed aside. 6. Insert the cover ring. 7. Tighten the screw (4). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
4. Twist the hook path bearing (7) in such a way that it has a clearance of 7.5 mm to the right-hand side. 5. Tighten the safety screw (3) of the eccentric. 6. Tighten the screw (1). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1. Loosen the screw (3). 2. Set a distance of 18.5 mm between the front of the throat plate and the thread trimmer lever (5). 3. Tighten the screw (3). 4. Loosen the counter blade screws (4). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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Adjusting the thread trimmer 5. Move the counter blade and set a distance of 0.5 mm between the needle guide (1) and the counter blade (5). 6. Tighten the counter blade screws (4). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
3. Tighten the screw (1). Order After changing the height of the fabric clamp lift always check the setting of the thread wiper as well. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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• The two fabric clamping feet do not raise and lower synchronously. Fig. 22: Adjusting the fabric clamping feet ① (1) - Screw Adjusting steps 1. Loosen the screws (1). 2. Align the fabric clamping feet synchronously. 3. Tighten the screws (1). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1.5 mm to the needle and the distance range of 23 to 25 mm when pivoting. When using a thin needle set the distance at 23 mm. 3. Tighten the screw (1). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
2. Align the actuating lever (4): • Smaller fill quantity: Push towards bobbin. • Larger fill quantity: Push away from bobbin. 3. Tighten the clamping screw (2). Fine adjustment 4. Loosen the adjusting screw (1). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Reset button Deletes an error and restores settings. Ready button with LED Change between programming and sewing mode. LED on = sewing mode LED off = programming mode Error LED LED on = error Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Program display. 11.3 Reference the machine 1. Press the Ready button. The LED in the button illuminates. 2. Press the Ready button. The LED in the button switches off. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1. Press the Selection button until the Y-axis LED illuminates. 2. Press the +/- Function buttons until the value for the Y-axis is reached. 100 % corresponds to the specified dimensions for the selected sewing pattern. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
(100 % : preset dimension) * desired value Example Preset dimension in X-direction = 16 mm Desired value in X-direction = 10 mm Value to be set = (100 % : 16 mm) * 10 mm = 62.5 % Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1. Press the Selection button until the No. Pattern LED illuminates. 2. Press the +/- Function buttons until the desired sewing pattern number appears in the Function display. 3. Press the Ready button. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
If the pedal is released, the clamp is raised. 3. Briefly press the foot pedal completely forwards. The sewing process starts. At the end of sewing the clamp is auto- matically raised. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
3. Press the Ready button to confirm the sewing pattern. 4. Press the +/- Function buttons to change between 0 and 1. 5. Press the Ready button to confirm the value. 6. Press the Memory button. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
• Press the +/- Function button and set the values: -4 /+4. 8. Press the Ready button to confirm the settings. 9. Press the Memory button to quit the memory mode. 10. Check the sewing pattern ( S. 40). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
8. Press the Ready button to confirm the sewing pattern sequence. The Program display shows the memory slot; the Function display shows the number of sewing patterns. 9. Press the Memory button to quit the memory mode. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
3. Press the Ready button to confirm the sewing pattern sequence. 4. Press the Reset button to delete the sewing pattern sequence. 5. Press the Ready button to confirm the deletion. 6. Press the Memory button to quit the memory mode. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
5. Press the Reset button to reset a changed value. 6. Press the Ready button to save a change. The LED in the button switches off. 7. Press the Memory button. The LED in the button switches off. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
After resetting the parameters to the factory setting, parameter U085 must be set for the button sewing machine. Prerequisite: • The machine is in the programming mode, the LED in the Ready button is off. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
To subsequently move the sewing pattern, see chapter storing sewing patterns ( S. 43). Fig. 28: Example of stitch coordinates in MS Excel or a text editor ① ② (1) - Starting point/first stitch (2) - End point/last stitch Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
2. Press the USB button. 3. The LED in the button illuminates; the Program display shows para- meter number U01. 4. Press the +/- Program buttons and select a memory slot (U01 ~ U10). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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Deleting a sewing pattern on the controller: Value 3 1. Press the +/- Function buttons to set value 3. 2. Press the Selection button. 3. Press the Reset button to confirm the deletion. The Function display shows "----". Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
"0" 3 0 Error needle The needle bar is not at the Check the connections. bar position top top position Turn the needle bar to the top dead center posi- tion. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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5 1 0 File error own U01 ~ U10 read error Check file type. sewing patterns Save data to USB again. 5 1 1 USB write error File with the same name Delete or rename file. already exists Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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Set main switch to OFF. catcher search does not respond Check sensor. 9 1 4 Error thread Thread catcher motor does Set main switch to OFF. catcher motor not operate correctly Check motor and connection. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
1. Switch on the controller. The current software version is briefly displayed. 2. Insert the USB stick. 3. Press the USB button and wait approx. 3 seconds. 4. Press the Memory button. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
• A X.XX = Sewing patterns 4. Press the +/- Function buttons and check the respective software ver- sion. 5. Press the Ready button. 6. Press the Memory button. The LED in the button switches off. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Saves/loads a sewing pattern to/from a USB stick. Needle thread clamp button with LED Fixes needle thread during the first stitch. LED on = needle thread clamp on LED off = needle thread clamp off Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
The controller beeps 1x; the LED in the button illuminates. The Program display shows the parameter numbers; the Function display shows the parameter values. 2. Press the +/- Program buttons to select other parameters. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
The controller beeps 2x; the LED in the button illuminates. The Program display shows the parameter numbers; the Function display shows the values. 2. Press the +/- Program buttons and select parameter U099. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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• Case B: The setting is wrong; the thread puller blade overlaps the needle guide: Adjust blade sensor downwards. • Case C: The setting is correct. 6. Press button P1. The thread trimmer sensor disk travels to position again. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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8. Press the Ready button to save the change. The LED in the button switches off. 9. Press the Memory button. The LED in the button switches off. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
8. Remove the USB stick. 12.4.2 Loading sewing patterns 1. Switch on the controller. The current software version is briefly displayed. 2. Insert the USB stick. 3. Press the USB button and wait approx. 3 seconds. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
• A X.XX = Sewing patterns 4. Press the +/- Function buttons and check the respective software ver- sion. 5. Press the Ready button. 6. Press the Memory button. The LED in the button switches off. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
Points that need to be cleaned particularly thoroughly: • Area under the throat plate (1) • Area around the hook (2) • Bobbin housing and interior • Thread cutter • Area around the needle Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
For lubricating the sewing automat, use only lubrication oil DA-10 or oil of equivalent quality with the following specifications: • Viscosity at 40°C: 10 mm²/s • Flash point: 150° C DA-10 can be obtained from DÜRKOPP ADLER AG sales offices using Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
The oil level in the oil reservoir (1) must not drop below the lower red mar- king or be above the upper red marking. 1. Fill oil through the oil filler opening (2) up to the upper red marking. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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For lubricating the gear maximum 110 ml are necessary. Fig. 37: Refilling oil ⑤ (5) - Oil gauge glass When oil splashes at the oil gauge glass during operation enough oil is filled in. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
(5) - Guide groove 3. Apply a small amount of grease to the inner guide groove (5) and the roller (4) from the outside. 4. Apply a small amount of grease to the joints (6). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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(9) - Cross head backside (8) - Groove (10) - Connectors 1. Apply grease to cross head backside (9) and the connectors (10). 2. Lubricate the groove (8). 3. Lubricate the thread lever guide (7). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
2. Adjusting the lubricating screw: • Loosening the screw: Increases lubrication for the hook • Tightening the screw: Reduces lubrication for the hook 3. Insert and tighten the screw (1). Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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Maintenance Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
• Set main switch to ON. • Reinsert USB stick. 0 6 USB read error Unable to read U01 ~ U10. • Set main switch to OFF. • Set main switch to ON. • Reinsert USB stick. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...
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• Set main switch to OFF. search does not respond • Check sensor. 1 4 Error thread catcher Thread catcher motor does • Set main switch to OFF. motor not operate corrrectly • Check motor and connection. Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016...