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Grizzly T28048 Owner's Manual

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MODEL T28048
BENCHTOP ROUTER TABLE
OWNER'S MANUAL
(For models manufactured since 6/17)
COPYRIGHT © SEPTEMBER, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#ES19047 PRINTED IN CHINA
V1.12.17

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Summary of Contents for Grizzly T28048

  • Page 1 (For models manufactured since 6/17) COPYRIGHT © SEPTEMBER, 2017 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #ES19047 PRINTED IN CHINA V1.12.17...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    IMPORTANT NOTICE! Modification Required for Attaching Your Router The universal phenolic mounting plate included with the Model T28048 DOES NOT feature pre-drilled mounting holes due to the varying brands of routers using different mounting hole configurations. To properly use this router table, holes will need to be drilled into the mounting plate that match the base mounting hole configuration of your router.

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model T28048 (Mfd. Since 06/17)

  • Page 5: Identification

    Always keep router bit guard in place and in proper operating condition. c) Feed workpiece AGAINST rotation of router bit. d) Keep fingers away from revolving bit–use fixtures when necessary. e) Do not use awkward hand positions. Model T28048 (Mfd. Since 06/17)

  • Page 6: Controls & Components

    C. Router Bit Guard. Provides workpiece vis- ibility and safety during operations. D. Infeed Fence Board. Provides workpiece support during router operations. E. T-Slot. Provides secure attachment point for router table accessories, such as miter gauges, jigs, and feather boards. Model T28048 (Mfd. Since 06/17)
  • Page 7 Dust Collection Bag and Side Pockets ...........................Canvas Other Specifications: Country of Origin ................................China Warranty ................................... 1 Year Approximate Assembly & Setup Time ........................30 Minutes ISO 9000 Factory ..................................Yes Model T28048 (Mfd. Since 06/17) Model T28048 Page 1 of 2...
  • Page 8 Plate Insert w/2" Diameter Bit Hole Plate Insert w/1-3/8" Diameter Bit Hole Plate Insert w/1/2" Diameter Bit Hole Plate Insert Wrench Starting Pin Hex Wrench 3mm Hex Wrench 4mm Hex Wrench 5mm Model T28048 (Mfd. Since 06/17) Page 2 of 2 Model T28048...

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model T28048 (Mfd. Since 06/17)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model T28048 (Mfd. Since 06/17)

  • Page 11: Additional Safety For Router Tables

    ROUTER BIT HEIGHT. Keep any unused portion power cord of router when not in use, always dis- of bit below the table surface to minimize risk of connect it and safely store it out of way. your hand contacting rotating bit. Model T28048 (Mfd. Since 06/17)

  • Page 12: Section 2: Electrical

    If machine will be connected to a shared circuit where multiple machines may be running at the same time, con- sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation. -10- Model T28048 (Mfd. Since 06/17)

  • Page 13: Extension Cords

    5-15 RECEPTACLE Connecting to ON/OFF Paddle Switch Grounding Prong The Model T28048 includes an ON/OFF paddle switch with disabling key. Two power cords are connected to the switch. The shorter power cord has a 5-15 receptacle and connects to the router power cord.

  • Page 14: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 15: Inventory

    Figure 5. T28048 hardware inventory. Hardware (Figure 5) O. Tube Clamps — Inner Tube Clamps ......... 8 —...

  • Page 16: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -14- Model T28048 (Mfd. Since 06/17)

  • Page 17: Cleanup

    Avoid chlorine-based solvents, such as packaging materials. Often, these items get acetone or brake parts cleaner, that may lost in packaging materials while unpack- damage painted surfaces. ing or they are pre-installed at the factory. -15- Model T28048 (Mfd. Since 06/17)

  • Page 18: Assembly

    Inner Tube Clamp Rear x 16 Frame Figure 10. Example of a frame connector tube and inner tube clamps prepared for attachment. Table Figure 8. Attaching rear frame to table. -16- Model T28048 (Mfd. Since 06/17)
  • Page 19 Figure 13. Set screws with hex nuts threaded into support bracket. 13. Place mounting plate with plate insert inside table opening on set screws. Note: Make sure top surface of mounting plate faces upward. (Top surface of mounting has countersinks.) -17- Model T28048 (Mfd. Since 06/17)
  • Page 20 Figure 15. Adjusting set screws to align mounting plate with table surface. Table Surface Mounting Plate Figure 18. Locking set screws in position. Figure 16. Using straightedge to align mounting plate with table surface. -18- Model T28048 (Mfd. Since 06/17)
  • Page 21 Assembly Fence Assembly Thumb Knob Screw Bolt Router Spacer Table Fence Slot T-Slot Guard Figure 22. Attaching router bit guard to fence Figure 20. Knob bolts and spacers inserted assembly. through fence and table. -19- Model T28048 (Mfd. Since 06/17)

  • Page 22: Attaching Router

    Hook-and- The mounting plate included with the Model Loop Material T28048 is universal and designed to attach to the bottom of your router in the same manner as the Hook-and- base plate of the router. We recommend using the...
  • Page 23 Step 9. (see Figure 26). Note: Make sure to keep fasteners used to secure base plate to router. Router Base Plate Figure 26. Example of removing base plate from router. -21- Model T28048 (Mfd. Since 06/17)
  • Page 24 ALWAYS make sure router is firmly secured to mounting plate before beginning operation. -22- Model T28048 (Mfd. Since 06/17)

  • Page 25: Leveling Router Table

    The feet on the Model T28048 are adjustable and Electrocution, fire, shock, used to level the router table. This keeps it from equipment damage rocking during routing operations.

  • Page 26: Dust Collection

    Connecting Dust-Collection System to Router Table Fit a dust hose over one or both dust ports (see Figure 31), and tightly secure with hose The Model T28048 has two dust ports. Both will clamp(s). accept a 2 ⁄ " outside diameter dust hose and a standard (2 ⁄...

  • Page 27: Test Run

    The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. Congratulations! The test run is complete. The router table is ready for operation. -25- Model T28048 (Mfd. Since 06/17)

  • Page 28: Section 4: Operations

    Read books/magazines or get Stops the router. formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -26- Model T28048 (Mfd. Since 06/17)

  • Page 29: Disabling Switch

    It is NOT designed to cut metal, glass, stone, tile, products with lead-based paint, or products that contain asbestos—cutting these materi- als with a router may lead to injury. -27- Model T28048 (Mfd. Since 06/17)

  • Page 30: Squaring Fence & Table

    Excess moisture can also hasten rust and corrosion. Table T-Slot The Model T28048 includes a ⁄ " hardened alumi- num T-slot for attaching router accessories, like a Ruler miter gauge, jig, or featherboard.

  • Page 31: Adjusting Fence Boards

    Adjusting Using Fence Board Fence Boards Spacers The fence assembly on the Model T28048 has The Model T28048 includes two fence board infeed and outfeed fence boards. Each fence spacers (see Figure 38) for edge jointing opera- board can be moved sideways up to 2" to increase tions.

  • Page 32: Adjusting Router Bit Guard

    ⁄ ", 2") are included with T28048 to provide additional safety during router the Model T28048. They fit into the mounting plate operations. It is held to the fence assembly with and provide additional safety and control near the (2) knurled thumb screws and square nuts. It router bit during router operations.

  • Page 33: Edge Jointing

    (see Figure 41). connecting router to power (does not apply to free-hand routing). IMPORTANT: To reduce the risk of kickback, DO NOT take more than ⁄ " off during any pass. -31- Model T28048 (Mfd. Since 06/17)

  • Page 34: Profile Routing

    Make sure both fence boards are even with table T-slot and one another. Figure 44. Example of a zero-clearance fence Lock fence in place, tighten all knobs, con- board. nect router to power, then perform cut. -32- Model T28048 (Mfd. Since 06/17)

  • Page 35: Free-Hand Routing

    (see Squaring Fence & Table on Page 28). Check for proper clearance, connect router to Swing power, then make test cut to verify results. Starting Pin Collar Workpiece Feed Direction Figure 46. Illustration of free-hand routing using a starting pin. -33- Model T28048 (Mfd. Since 06/17)
  • Page 36 Figure 49. Using a template and bearing guide for free-hand routing. Rest workpiece against starting pin, then slowly pivot and feed workpiece into router bit. After cut is started, move workpiece against guide bearing and away from starting pin. -34- Model T28048 (Mfd. Since 06/17)

  • Page 37: Section 5: Maintenance

    Any other condition that could hamper the safe operation of this router table. Always disconnect power to the router before per- forming maintenance. Failure to do this may result in serious person- al injury. -35- Model T28048 (Mfd. Since 06/17)

  • Page 38: Section 6: Service

    1. Inconsistent feeding speed. 1. Use consistent feed rate. Divots in edge of cut. 2. Inconsistent pressure against fence boards. 2. Apply constant pressure. 3. Adjust fence correctly (Page 29). 3. Fence not adjusted correctly. -36- Model T28048 (Mfd. Since 06/17)

  • Page 39: Aligning Mounting Plate

    Figure 52. Adjusting set screws to align mounting plate with table surface. Table Surface Support Bracket Figure 50. Loosening hex nuts. Mounting Plate Figure 53. Using straightedge to align mounting plate with table surface. -37- Model T28048 (Mfd. Since 06/17)
  • Page 40 This step helps to keep them in position. Support Bracket Figure 54. Hand-tightening hex nuts. 10. Fully tighten hex nuts, as shown in Figure 55. This locks set screws in position. Figure 55. Locking set screws in position. -38- Model T28048 (Mfd. Since 06/17)

  • Page 41: Section 7: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -39- Model T28048 (Mfd. Since 06/17)

  • Page 42: Wiring Diagram

    Wiring Diagram Neutral 110 VAC 5-15 Plug ON/OFF Switch Ground KEDU HY18-XX Neutral 110 VAC 5-15 Receptacle Ground Ground READ ELECTRICAL SAFETY -40- Model T28048 (Mfd. Since 06/17) ON PAGE 39!

  • Page 43: Section 8: Parts

    SECTION 8: PARTS Main Parts Breakdown 27 28 25 26 55 56 57 BUY PARTS ONLINE AT GRIZZLY.COM! -41- Model T28048 (Mfd. Since 06/17) Scan QR code to visit our Parts Store.
  • Page 44 ROUTER TABLE PT28048055 HEX WRENCH 3MM PT28048027 CORNER SUPPORT BRACKET PT28048056 HEX WRENCH 4MM PT28048028 SET SCREW M6-1 X 30 PT28048057 HEX WRENCH 5MM PT28048029 SIDE SUPPORT BRACKET PT28048058 MITER GAUGE ASSY PT28048030 T-SLOT TRACK -42- Model T28048 (Mfd. Since 06/17)
  • Page 45 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 47: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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