Transmission Removal/Installation; Type V, Shaft/Chain Transmission Disassembly; Type V, Shaft/Chain Transmission Assembly - Polaris Trail Blazer Service Manual

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Transmission Removal/Installation

1. Remove seat, cab and air box.
2. Remove right side shield and auxiliary brake master
cylinder and reservoir.
3. Remove PVT outer cover, both drive and driven clutch,
and inner PVT cover (refer to Clutch Chapter 6).
4. Remove rear PVT bracket.
5. Remove pin from front prop shaft at front housing.
Position U-joint to allow pin to clear skid plate.
6. Remove carburetor.
7. Disconnect gear indicator switch(es).
8. Remove drive chain and sprocket.
9. Remove mounting bolts and brackets as shown in Ill. 1.
10. Remove through-bolt from bottom of transmission.
11. Loosen left side swingarm bolt until clear of
transmission case.
12. Remove recoil.
13. Remove transmission from right side of frame.
Transmission Installation
1. Reverse removal steps to install transmission.
NOTE: Install center distance tool PN 2871710 on en-
gine and transmission input shaft before tightening trans-
mission mounting bolts. Align clutches as outlined in
Clutch Chapter 6.
Polaris Sales Inc.
Type V, Shaft / Chain Transmission
8.45
TRANSMISSION
4/99

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