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Exhaust Valve Clearance Adjustment Cont.
6. Scrape gasket surfaces to remove all traces of the old
gasket. CAUTION: Use care not to damage the
sealing surface of the cover or cylinder head.
7. Reinstall the cover using a new gasket.
8. Torque cover bolts to 78 in. lbs.
9. Remove the shop towel from the spark plug cavity.
10. Reinstall the spark plug. Torque to 14 ft. lbs. (19 Nm).
11. Reinstall the spark plug high tension lead.
12. Reinstall the fuel tank.
13. Reinstall the fuel tank shroud.
14. Reinstall the left and right body panels.
Cover Bolt Torque:
Spark Plug Torque:
Polaris Sales Inc.
72 in. lbs.
14 ft. lbs.
2.5
MAINTENANCE
4 Stroke Engine Maintenance
Sealant "UP"
4/99
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Troubleshooting
