Ebs Driven - Backside (Outer) Bushing Removal; Ebs Driven - Backside (Outer) Bushing Installation - Polaris Trail Blazer Service Manual

EBS Driven - Backside (Outer) Bushing Removal

1. Install main puller adapter (Item 8) onto puller.
2. Install adapter reducer (Item 9).
3. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
CAUTION: Clutch components will be hot! In order to
avoid serious burns, wear some type of insulated gloves
for the rest of the removal process.
4. Flip sheave over onto puller.
5. Install bushing tool (Item 2).
6. Install left hand nut (C) and spacer onto puller rod and
tighten by hand. Turn puller barrel for further tension
if needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod and
set aside.
9. Remove adapters from puller.
10. Remove bushing and removal tool from adapters.
Discard bushing.

EBS Driven - Backside (Outer) Bushing Installation

1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
3. Apply Loctitet 609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool (Item 2) and
install assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and
hand tighten against installation tool.
7. Turn clutch sheave counterclockwise, making sure
bushing is drawn straight into bore. Continue until
bushing is seated.
8. Remove nut (C) (left hand thread) from puller rod and
set aside.
9. Remove installation tool and clutch sheave from
puller.
Polaris Sales Inc.
Bushing Replacement, EBS Drive
Heat Bushing Surface Prior To Installation/
Removal OF Bushings
Bushing
Tool (2)
Main Adapter
(8)
EBS Driven Clutch Outer Bushing Removal
Bushing
Tool (2)
Puller Adapter
(10)
EBS Driven Clutch Outer
Bushing Installation
Bushing
Tool (2)
6.53
CLUTCH
Nut (C)
Adapter
Reducer (9)
Nut (C)
Bushing
Adapter
(9)
4/99