Dual Hydraulic Brake Caliper; Brake Pad Removal - Polaris Trail Blazer Service Manual

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Table of Contents

Dual Hydraulic Brake Caliper

1. Remove caliper mounting bolts and lift caliper off of

NOTE: When removing caliper, be careful not to dam-

age brake line. Support caliper so as not to kink or bend

2. Push caliper piston into caliper bore slowly with

pads installed.

NOTE: Brake fluid will be forced through compensating

port into master cylinder fluid reservoir when piston is

pushed back into caliper. Remove excess fluid from

reservoir as required.

3. Remove brake pad retaining pin, and pad spacer.

NOTE: This is a spring pin, do not spread apart farther than

necessary to remove it.

4. Clean pad retainer pins with a wire brush.

5. Clean the caliper w/ brake cleaner or alcohol.

6. Measure the thickness of the pad material.

Replace pads if worn beyond the service limit.

Rear Brake Pad Thickness

.275" (7.0 mm)

Service Limit .150" (3.81 mm)

Polaris Sales Inc.