Polaris Trail Blazer Service Manual page 525

TRANSMISSION
Type Vl, Shaft Ride Transmission
Transmission Assembly, cont.
11. Carefully install high/reverse shaft assembly and
gear cluster as a unit into their respective bearing
case areas. Tap with a soft face hammer to seat
shaft assemblies.
NOTE: Make sure shift shaft pins are properly positioned
in the slot on selector arms.
NOTE: Be sure gear position indicator switch(es) are re-
moved from transmission case before installing shafts.
12. Install output shaft and gear assembly along with
sprocket and chain.
13. Prior to reinstalling the cover make sure the mating
cover surfaces are clean and dry, and shafts are fully
seated in transmission case. Apply Loctitet 518 or
3-Bond 1215 to mating surfaces.
14. Reinstall cover and torque bolts in a criss-cross
pattern in 3 steps to 18 ft. lbs. (25 Nm).
15. Install new input shaft seal.
16. Install drain plug with a new sealing washer. Torque
drain plug to 14 ft. lbs. (19 Nm).
17. Install transmission and add Polaris Premium
Synthetic Gear
recommended amount. Refer to Maintenance Chapter 2.
18. Install gear indicator switch(es). Apply Loctitet
242 (blue) to threads of switch screws and torque to
13-16 in. lbs. (1.5-1.9 Nm).
4/99
Case Lubricant in
Large I.D.
the
Large I.D.
8.60 Polaris Sales Inc.