Cover/Panel Removal (Gen Ll - Typical) - Polaris Trail Blazer Service Manual

To Remove:
Seat . . . . . . . . . . . . . . . . . . . . . . .
Fuel tank cover . . . . . . . . . . . . .
Side panels . . . . . . . . . . . . . . . . .
Headlight cover . . . . . . . . . . . . .
Radiator cap access panel
Rear rack . . . . . . . . . . . . . . . . . .
Rear cab assembly . . . . . . . . . .
Front rack . . . . . . . . . . . . . . . . . .
Front cab assembly . . . . . . . . . .
Polaris Sales Inc.
Perform These Steps:
Pull release lever at the rear of the seat
Lift and pull seat rearward, disengaging seat from tabs at the rear of the fuel tank
Remove: Seat
Ignition key
Side panels
Fuel cap
2 retaining screws at rear of fuel tank cover
2 retaining screws at side of fuel tank cover
Disengage tabs at front of cover on left and right side
Remove: Seat
1 screw on left side front
1 screw on right side front
Remove: Seat
Fuel tank cover
2 Torx™ screws at rear of cover
1 screw on left front
1 screw on right front
Disconnect headlamp wiring harness
. . . . Turn fastener at front 1/4 turn
Remove: Seat
2 bolts, nuts and washers at rear of rack
2 bolts, nuts and washers at front of rack
Remove: Seat
Rear rack
3 screws, nuts and washer plate at rear of left footrest
2 screws, nuts and washer plate at rear of right footrest
6 bolts and flat washers from top of cab assembly, under seat
2 screws at front of muffler guard
Remove: 4 bolts, nuts and washers
Remove: Seat
Side panels
Fuel tank cover
Headlight cover
Front rack
Fuel pump bracket
3 screws, nuts and washers from left footrest
2 screws, nuts and washers from right footrest
2 rivets at top of cab beneath fuel pump bracket
5.3
BODY / STEERING / SUSPENSION

Cover/Panel Removal (Gen ll - Typical)

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