Brake Caliper Installation - Honda rebel 250 Service Manual

HYDRAULIC BRAKE
Coat
the
new
piston seals with
clean brake
fluid.
Coat
the
new
dust seals with
silicone
grease.
Install
the piston
and
dust
seals into
the
grooves
of the
cali-
per body.
Coat
the
caliper
pistons with clean brake
fluid
and
install
them
into
the
caliper
cylinder with
their
open ends toward
the pad.
Install
the pad
spring
in
the
caliper
body.
If
a caliper
and
bracket pin boots
are
hard
or deteriorated,
roplaco them
with
new
ones.
Install
the bracket
pin boot into the
caliper
body.
Install
the caliper pin boot
into
the
bracket.
Apply
silicone
grease
to the caliper
and
bracket pins
and
install the caliper bracket over the caliper
body.
(1)
PAD
SPRING
(2)
BRACKET
PIN
BOOT
14)
CALIPER
BRACKET
(3)
CALIPER
PIN
BOOT
INSTALLATION
Install
the
brake
pads and
caliper onto the
left
fork leg (page
14-5).
Install the brake
hose
eyelet
to
the
caliper
body
with
two
new
sealing
washers and
oil
bolt.
Push
the
brake hose
oyelet
to
the
stopper
on
the caliper,
then tighten the
oil
bolt to
the specified torque.
TORQUE:
34
N*n
(3.5
kgf-m.
25
Ibf-ft)
Fill
and
bleed the brake hydraulic
system (page
14-3).
14-12