Honda rebel 250 Service Manual page 115

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CYLINDER/PISTON
Inspect the cylinder
bore
for
woar
or
damaflo.
Measure
the
cylinder
I.D.
in
X
and
Y
axis
at
three
levels.
Take
the
maximum
reading
to
determine
the cylinder wear.
SERVICE
LIMIT: 63.10
mm
(2.001
In)
Calculate
the
taper
and
out
of
round
at
three
levels in
X
and
Y
axis.
Take
the
maximum
reading
to
determine them.
SERVICE
LIMIT:
Taper:
0.06
mm
(0.002
In)
Out
of
round:
0.05
mm
(0.002
in)
The
cylinder
must be
rebored
and
an
oversize piston
fitted
if
the service
limits
are
exceeded.
The
following oversize pistons are
available:
0.25
mm
(0.010
In)
0.50
mm
(0.020
In)
The
piston
to cylinder
clearance
for
the oversize piston
must
be: 0.01
- 0.04
mm
(0.0004
-
0.0016
in)
PISTON INSPECTION
Remove
the
piston
ring.
NOTE
Do
not
damage
the piston rings
during removal
Remove
any
carbon
deposits
from
the piston
ring
grooves,
using
an
old piston
ring as
shown.
8-4

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