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9.
CLUTCH/GEARSHIFT LINKAGE
SERVICE
INFORMATION
9-1
TROUBLESHOOTING
9-2
RIGHT
CRANKCASE COVER
REMOVAL
9-3
CLUTCH
9-4
PRIMARY
AND
OIL
PUMP
DRIVE
GEARS
9-9
GEARSHIFT LINKAGE
9-10
RIGHT
CRANKCASE COVER
INSTALLATION
9-12
SERVICE
INFORMATION
GENERAL
•
This section covers
removal
and
installation
of tho
clutch,
primary
drive
floor, oil
pump
drive
goar
and
gearshift
link-
age.
These
services
can be performed
with the
engine
installed
in
the frame.
SPECIFICATIONS
Unit:
mm
(in)
ITEM
STANDARD
Clutch lever
free
play
10-20
(3/8-3/41
—
Clutch spring free length
37.8
(1.49)
Clutch disc thickness
2.92-3.08
(0.115
-
0.121)
Clutch plate
warpage
Clutch
outer
I.D.
26 000
-
26.021 (1.0236
-
1.0244)
26.04(1.025)
20.05
(0.789)
Clutch outer
guide
l-D.
20.000
-
20.021 (0.7874
-
0.7882?
O.D.
25.959
-
25.980 (1.0220 -
1.0228)
25.90
(1.020)
TORQUE
VALUES
Clutch
lifter
bolt
Clutch center
lock
nut
Shift
drum
stopper
arm
bolt
Gearshift return spring pin
Primary
drive
gear
lock
nut
TOOLS
12
N-m
(1.2
kgf-m,
9
Ibf-ft)
74
N-m
(7.5
kgf-m,
54
Ibf-ft)
12
N-m
(1.2
kgf-m,
9
Ibf-ft)
26
N-m
(2.6
kgf-m. 18
Ibf-ft)
53
N-m
(5.4
kgf-m.
39
Ibf-ft)
Apply
a
locking
egent
to
the threads
Clutch center holder
Gear
holder
Lock nut
wrench.
20
x
24
mm
Extension
bar
07GMB
-
KT70101
07724
-
0010200
07716-0020100
07716
-
0020500
or equivalent
commercially
available
in
U.S.A.
9-1
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