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GENERAL
INFORMATION
CLUTCH/GEARSHIFT LINKAGE
ITEM
Clutch
lever free
play
STANDARD
10-20
13/8
-
3/4)
Clutch spring
free
length
Dutch
disc thickness
37.8(1.49)
2.92
-
3.08 (0.115 - 0.121)
Clutch
plete
war page
Dutch
outer
I.D.
26.000
-
26.021
(1.0236-
1.0244)
Dutch
outer
guide
I.D.
20.000
-
20.021 (0.7874
-
0.7882)
O.D.
25.959 - 25.980 (1.0220 - 1.0228)
Unit:
mm
(in)
SERVICE
LIMIT
36.0
(1.42)
2.6
(
0
.
10
)
0.20
(0.008)
26.04
(1.025)
20.05
(0.789)
25.90(1.020)
ALTERNATOR/STARTER CLUTCH
ITEM
Unit:
mm
(in)
STANDARD
SERVICE
LIMIT
22.010
-
22.022 (0.8665
-
0.8670)
22.08
(0.869)
36.975 - 37.000
(1.4557
-
1.4567)
36.90(1.453)
Starter
driven sprocket
I.D
Boss
O.D.
CRANKSHAFT/TRANSMISSION
ITEM
STANDARD
Crankshaft
Connecting rod
big
end
Side clearance
0.10 - 0.40
(0.004
-
0.016)
Radial
clearance
0.004
-
0.012 (0.0002
-
0.0005)
Runout
At
both
ends
At bearing
holder
Unit:
mm
(in)
SERVICE
LIMIT
0.60 (0.024)
0.05
(0.002)
0.03 (0.001)
0.05
(0.002)
Transmission
Gear
I.D.
M5
20.020 - 20.041 (0.7882 - 0.7890)
20.08
(0.791)
Cl
20.020
-
20.041 (0.7882
- 0.7890)
20.08
(0.791)
C4
20.020
-
20.041 (0.7882
-
0.7890)
20.08
(0.791)
Gear
bushing
O.D.
Cl
19.979
-
20.000 (0.7866
-
0.7874)
19.93 (0.785)
Gear
bushing
I.D.
Cl
16.516
-
16.534 (0.6502
-
0.6509)
16.58 (0.863)
Gear-to-bushing clearance
Cl
0.020 - 0.062 (0.0008
-
0.0024)
0.10(0.004)
Mainshaft O.D.
M5
19.959
-
19
980
(0.7858
-
0.7866)
19.91 (0.784)
Countershaft O.D.
Cl
16.466
-
16.484 (0.6475
- 0.6490)
16.41 (0.646)
C4
19.959
-
19.980 (0.7858
-
0.7866)
19.91 (0.784)
Gear-to-shaft clearance
M5
0.040
- 0.082
(0.0016
- 0.0032)
0.10
(0.004)
C4
0.040
- 0.082
(0.0016
- 0.0032)
0.10(0.004)
Bushing-to-shaft clearance
Cl
0.032
- 0.068
(0.0013
- 0.0027)
0.10(0.004)
Shift fork,
shaft
Fork
I.D.
Claw
thickness
12.000
-
12.018 (0.4724
- 0.4731)
4.93-5.00
(0.194-0.197)
1
1
.976
-
1
1
.994 (0.4724
- 0.4731
)
12.05
(0.474)
4.80
(0.189)
11.93 (0.470)
Fork
shaft
O.D.
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