Gearshift Linkage Assembly - Honda rebel 250 Service Manual

CLUTCH/GEARSHIFT LINKAGE
Remove
the following:
—
Stopper
arm
bolt
—
Stopper
arm
—
Return
spring
—
Shift
drum
stopper
plate bolt
—
Stopper
plate
—
Dowel
pins
ASSEMBLY
Install
the return spring
and
shift
drum
stopper
arm and
tighten
the
bolt to the specified torque.
TORQUE.
12
N-m
(1.2
kgf-m. 9
Ibfft)
Install
the
dowel
pins
into
the
shift
drum
holes.
Hold
the
stopper
arm
using the screwdriver and
Install
the
shift
drum
stopper
plate
by
aligning tho
dowel
pins with the
holes
in
tho stopper
plate.
Install
and
tighten
the
shift
drum
stopper
plate
bolt
Install
the
gearshift
spindle
into
the crankcase, so
that the
return spring pin
is
positioned
between
the
spring ends.
13}
DOWEL
PINS
(1)
RETURN
SPRING
2)
STOPPER
ARM
*
{4>
STOPPER
PLATE
Install
the gearshift
pedai
link
by aligning the
punch
marks.
Check
the
operation of
the gearshift linkage.
Install
the following:
—
Oil
pump
(page 4-5)
—
Clutch
assembly
(page 9-71
—
Right
crankcase cover
(see next page!
9-11