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Table of Contents
Related Manuals for Toro 07213
Summary of Contents for Toro 07213
- Page 1 Form No. 3326–219 Rev A Workman 3300–D & 4300–D Liquid Cooled Diesel Utility Vehicle Model No. 07213—Serial No. 220000001 and Up Model No. 07213TC—Serial No. 220000001 and Up Model No. 07217—Serial No. 220000001 and Up Model No. 07217TC—Serial No. 220000001 and Up Operator’s Manual...
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Page 2: Table Of Contents
....Check Transaxle / Hydraulic Fluid ... . 2001 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved... -
Page 3: Introduction
Whenever you need service, genuine Toro parts, or ANSI/UL 558; Internal Combustion Engine Powered additional information, contact an Authorized Toro Industrial Trucks Distributor or Toro Customer Service and have the model ADDRESS: and serial numbers of your product ready. These numbers American National Standards Institute, Inc. -
Page 4: Safe Operating Practices
Keep model and serial number to: The Toro Company, 8111 nozzle in contact with container while filling. Remove Lyndale Avenue South, Minneapolis, Minnesota 55420. -
Page 5: While Operating
Check the safety interlock system daily for proper – When loading bed, distribute load evenly. Use extra operation; refer to page 32. If a switch should caution if the load exceeds the dimensions of the malfunction, replace the switch before operating vehicle/bed. -
Page 6: Maintenance
– Set parking brake. This vehicle should not be modified without the TORO Company’s authorization. Direct any inquiries to The – Remove key from ignition. TORO Company, Commercial Division, Vehicle Engineering Dept., 300 West 82nd St., Bloomington, – Block wheels if machine is on an incline. -
Page 7: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 87-8530 94-1223 1. Horn 3. On 5. Engine—preheat 6. Read the Operator’s Manual. 2. - Page 8 93-9852 1. Warning—read the 2. Crushing hazard—install the Operator’s Manual. cylinder lock. 87-5920 87-6000 93-9430 87-6670 1. Locked 3. Unlocked 2. Differential lock...
- Page 9 105-7971 1. Slow 3. Transmission—third high; no fast speed 2. Fast 4. Head lights 93-9851 1. Headlights 2. Engine—start 87-5960 87-6020 93-9443 1. Parking brake 93-9857 1. Vehicle speed 3. Transmission—low 2. Transmission—high 87-5910 1. Slow 2. Fast 87-6010...
- Page 10 93-9442 93-9444 1. Maximum tongue weight 2. For information on is 90 kg; maximum trailer transmission fluid, read 1. Unlocked 4. Lower the cargo bed weight is 680 kg. the Operator’s Manual. 2. Locked 5. Raise the cargo bed 3. Read the Operator’s Manual.
- Page 11 93-9850 93-9449 1. Do not repair or revise—read the Operator’s Manual. 1. Read the Operator’s 3. Add grease (9 grease Manual. points). 2. Grease every 100 hours. 105-4220 93-9899 2 Wheel Drive 1. Crushing hazard—install the cylinder lock. 93-9868 1. Crushing hazard of hand—read the Operator’s Manual. 105-4229 4 Wheel Drive 93-9879...
- Page 12 94-5272 105-4215 1. Warning—avoid pinch points. 98-9335 1. Cutting/dismemberment hazard, fan—stay away from moving parts. 106-6730...
- Page 13 93-6668 Models 07213TC & 07217TC only 1. Battery 3. Contains lead; do not discard. 2. Read the instructions before servicing or performing maintenance. 93-7276 Models 07213TC & 07217TC only 1. Explosion hazard—wear 3. Fire hazard—no fire, open eye protection. flames, or smoking. 105-4214 2.
- Page 14 93-9525 93-9084 Models 07213TC & 07217TC only Models 07213TC & 07217TC only 1. Lift point 2. Tie-down point 93-9866 Models 07213TC & 07217TC only 1. Float 5. Raise the attachment, counterclockwise flow 2. Read the Operator’s direction, or B-coupler Manual. 3.
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Page 15: Specifications
Specifications Note: Specifications and design subject to change without notice. General Specifications 4 wheel step through, out front operator style, two person vehicle. Certified to meet Type ANSI Specifications B56.8a–1994. Daihatsu three cylinder, liquid cooled, counterbalanced, diesel engine. Rated at 26.5 hp, governed to a maximum speed of 3650 rpm by a mechanical governor. -
Page 16: Dimensions
Hour meter, fuel gauge, coolant temperature gauge. Warning light cluster includes Gauges engine low oil pressure, charge indicator and glow indicator. Tachometer optional. Lights Twin halogen headlights and single taillight. Rear stop light. Tow Hitch Hitch has hole for ball or pin. Interlocks Clutch pedal must be depressed to start engine. -
Page 17: Setup
Install front fenders on models 07213TC & 07217TC Washer Locknut 10–24 ROPS Capscrew 1/2–13 x 3” lg. Mount ROPS on models 07213TC & 07217TC Locknuts 1/2–13 Operator’s Manual (vehicle) Read before operating the machine. Parts Catalog Registration Card Fill out and return to Toro. -
Page 18: Install Rear Fenders
Install Rear Fenders 6. On left side, loosely secure tail light mounting bracket, rear of fender and tail light plate together with (2) capscrews, washers and nuts, previously removed. 1. Loosen the locknuts and capscrews securing tail light plates to right and left frame brackets (Fig. 1). 7. -
Page 19: Install Front Fenders
Figure 4 1. Steering wheel 4. Washer 2. Jam nut 5. Foam seal FRONT 3. Cap Figure 6 1. ROPS 2. Mounting bracket Install Front Fenders 1. Mount a fender to each side of skirt with (7) 10–24 Phillips screws, flat washers and locknuts. Activate and Charge Battery If battery is not filled with electrolyte or activated, it must be removed from vehicle, filled with electrolyte and... - Page 20 1. Loosen knobs securing battery cover to battery base and slide cover off. 2. Remove capscrew, washers and locknut securing battery hold down to battery base. Remove hold down and slide battery out of battery base. Figure 8 1. Positive (+) cable 2.
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Page 21: Full Bed Removal
Full Bed Removal 1. Start engine. Engage hydraulic lift lever and lower bed until cylinders are loose in slots. Release lift lever and turn off engine. 2. Remove lynch pins from outer ends of cylinder rod clevis pins (Fig. 9). Figure 10 1. - Page 22 3. With bed lowered, secure each cylinder rod end, to appropriate slots in bed mounting plates with clevis pin and lynch pin. Insert clevis pin from outside of bed with lynch pin toward outside (Fig. 10). Rear slots are for full bed installation and front slots are for 2/3 bed installation.
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Page 23: Before Operating
Before Operating Caution Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Always rotate safety support to the down position before working under raised bed. -
Page 24: Fill Fuel Tank
Fill Fuel Tank Check Cooling System Fuel tank capacity is approximately 7 gallons. Capacity of cooling system is approximately 4 qts. The engine runs on No. 2–D or 1–D automotive type diesel The cooling system is filled with a 50/50 solution of water fuel with a minimum cetane rating of 40. -
Page 25: Check Transaxle / Hydraulic Fluid
Check Transaxle / Hydraulic Fluid The transaxle reservoir is filled with Dexron IIl ATF. Check level before engine is first started and every 8 hours or daily, thereafter. Capacity of system is 7.5 qt. 1. Position the vehicle on a level surface. 2. -
Page 26: Check Brake Fluid
Check Brake Fluid Important When replacing tires, on the 4wd vehicle, only use replacements approved for the Workman. Use of tires not approved may cause turf damage or accelerated The brake fluid reservoir is shipped from the factory filled drive train damage. with “DOT 3”... -
Page 27: Operation
Operation Caution Note: Determine the left and right side of the machine from Worn or misadjusted brakes may result in the normal operating position. personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must Controls be adjusted or repaired. -
Page 28: Parking Brake
High–Low Range Shifter Adds three additional speeds for precise speed control (Fig. 21). Vehicle must be completely stopped before shifting between High and Low range. Shift only on level ground. Depress clutch pedal fully. Move lever fully forward for High and fully rearward for Low. -
Page 29: Horn Button
If oil level was low, but adding oil does not cause light to go out when engine is restarted, turn engine off Light Switch immediately and contact your local TORO distributor for Toggle switch (Fig. 23) to activate headlights. Push to turn assistance. -
Page 30: Pre-Starting Checks
Below –5 C (23 F) Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. 6. Insert key into ignition switch and rotate it clockwise to start the engine. Release key when engine starts. -
Page 31: Bleeding Fuel System
Bleeding Fuel System Note: Normally, engine should start after above bleeding procedures are followed. However, if engine does not start, air may be trapped between injection pump and injectors; 1. Loosen air bleed screw on top of fuel filter/water refer to Bleeding Air From Injectors. separator (Fig. -
Page 32: Check Interlock System
After starting a cold engine, let it warm up for about 15 Operating Characteristics seconds before shifting into gear. The vehicle is designed with safety in mind. It has four Avoid racing the engine. wheels for added stability. It uses familiar automotive style controls, including the steering wheel, brake pedal, clutch To assure optimum performance of the brake system, pedal, accelerator pedal, and gear shifter. -
Page 33: Passengers
Tipovers at high speed can destroy the vehicle and kill you and your passenger. The TORO WORKMAN is equipped with a roll bar, hip Never drive too fast for the conditions. If there is any doubt restraints, shoulder restraints and hand hold. The ROPS about how fast to drive, slow down. -
Page 34: Hills
Replace a damaged ROPS, do not repair or revise. Any alteration of ROPS must be approved by manufacturer. The best way to prevent accidents involving utility vehicles is through continuous supervision and training of operators and paying constant attention to the area in which vehicle is being operated. -
Page 35: Loading And Dumping
Note: The Workman has excellent hill climbing ability. the total weight is one way to reduce the risk of a tip over. The differential lock will increase this ability. Hill climbing Distributing the load as low as possible is another way to traction can also be increased by adding weight to the rear reduce the risk of a tip over. -
Page 36: Four Wheel Drive
Towing Vehicle Warning In case of emergency, the vehicle can be towed for a short distance. However, Toro does not recommend this as a Tipping or rolling the vehicle on a hill will cause standard procedure. serious injury. The extra traction available with the differential... -
Page 37: Remote Hydraulic Control
Contact your Authorized This is the normal position for the control valve when it is TORO Distributor for details. not being used. This position allows the oil leaving the When equipped with a tow hitch bolted onto rear axle tube,... - Page 38 Disconnection Important If used with a hydraulic cylinder, holding the control lever in the lower position causes the oil flow to Pull hose firmly from coupler go over a relief valve which can damage the hydraulic system. Important Clean and install dust plug and dust covers to quick coupler ends when not in use.
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Page 39: Maintenance
Maintenance Note: Determine the left and right side of the machine from the normal operating position. Service Interval Chart Greasing Bearings And 2. Pump grease into the bearing or bushing. Bushings 3. Wipe off excess grease. The vehicle has grease fittings that must be lubricated regularly with No. - Page 40 Figure 33 Figure 30 Figure 31 Figure 34 Figure 32 Figure 35...
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Page 41: Maintenance
Maintenance Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Check cable adjustments Torque wheel lug nuts After first 10 hours Check alternator and fan belts Replace transaxle filter Replace the engine oil and filter. After first 50 hours Torque cylinder head and adjust valves Check the battery fluid level. -
Page 42: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check service and park brake operation. Check the fuel level. Check the accelerator operation Check the clutch and shifter operation Check the engine oil level. -
Page 43: Heavy Duty Operation
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Heavy Duty Operation Warning Important If the vehicle is subjected to any of the conditions listed below, maintenance should be performed Before servicing or making adjustments to the twice as frequently:... -
Page 44: Jacking Vehicle
3. Push bed support onto cylinder rod, making sure 3. The jacking point at the front of the vehicle is under the support end tabs rest on end of cylinder barrel and on front center frame support and at the rear it is under the cylinder rod end (Fig. -
Page 45: Changing Engine Oil And Filter
Î Î Î Î Î Î Figure 41 1. Engine oil drain plug 3. Remove oil filter. Apply a light coat of clean oil to the Figure 40 new filter seal before screwing it on. Screw filter on until gasket contacts mounting plate, then tighten 1/2 to 1. -
Page 46: Bleeding Air From Injectors
2. Fuel filter/water separator is mounted on inner side of 3. Slowly depress accelerator pedal to full FAST position. right frame rail. 4. Turn key in key switch to START position and watch fuel flow around connector. Turn key to OFF position when solid flow is observed. -
Page 47: Adjusting Belts
6. Remove coolant drain plug from engine and allow Caution coolant to flow into drain pan. When coolant stops, install drain plug. If the engine has been running, the pressurized, 7. Slowly fill radiator with a 50/50 mixture of water and hot coolant can escape and cause burns. -
Page 48: Cylinder Head Bolts
Using a bar, rotate alternator until proper belt tension is 2. Adjust ball joint on accelerator cable (Fig. 50) to allow attained, then tighten mounting bolts. .100”–.250” of clearance between accelerator pedal arm and top of diamond tread floor plate, when a 25 lb. force is applied to center of pedal. -
Page 49: Replacing Hydraulic Filter
1. Position vehicle on a level surface, stop engine, engage hours, thereafter, replace filter every 800 hours. parking brake and remove key from ignition switch. Use the Toro replacement filter (Part No. 54–0110). 2. Clean area around drain plug on side of differential. Place drain pan under drain plug. -
Page 50: Cleaning Hydraulic Strainer
Figure 55 1. Hydraulic strainer Figure 54 5. Reinstall strainer. 1. Front differential 3. Drain plug 2. Fill/check plug 6. Reinstall hydraulic hose and 90 fitting to strainer in same orientation. 3. Remove drain plug and let oil flow into drain pan. 7. -
Page 51: Adjusting Clutch Pedal
Note: The clutch free play should never be less than .75”. 6. Tighten jam nuts after adjustment has been attained. 7. Recheck clutch safety switch adjustment (Fig. 59). Engine must not crank unless clutch pedal is 1.25” .12” from floor. If an adjustment is required, loosen switch jam nuts and adjust up or down. -
Page 52: Adjusting Shift Cables
Adjusting Shift Cables 2. Loosen jam nuts securing differential lock cable to bracket on transaxle. Check adjustment every 200 hours. 1. Move shift lever to Neutral position. 2. Remove clevis pins securing shift cables to transaxle shift arms. .035” + .025 Figure 61 1. -
Page 53: Inspect Constant Velocity Boot
1. Measure center–to–center distance (at axle height) at Fuses front and rear of steering tires. Front measurement must be equal to the rear measurement 1/8 in.. There are 3 fuses in the machine’s electrical system. They are located under right side of dash panel. FUSES OPEN ––... -
Page 54: Battery Storage
Battery Care 1. Battery electrolyte level must be properly maintained and the top of the battery kept clean. lf the machine is stored in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool. -
Page 55: Hydraulic Schematics
Hydraulic Schematic (Base Vehicle) - Page 56 Hydraulic Schematic (Vehicle w/ Remote Hydraulic Kit) (Model 07213TC & 07217TC Only)
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Page 57: Electrical Schematics
Electrical Schematic (Base Vehicle) - Page 58 Electrical Schematic (Vehicle w/ Remote Hydraulic Kit) (Model 07213TC & 07217TC Only)
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Page 60: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.