Gearcase Installation - Polaris 2012 RANGER RZR 570 INTL Service Manual

Gearcase Installation

1. Install the gearcase back into the vehicle through the
left-hand wheel well area, b etween the upper a nd
lower A-arms.
2. Install the pr opshaft o nto the fron t gea rcase inpu t
shaft. Use a NEW spring pin in the front propshaft.
3. Install the (4) bolts that secure the front gearcase to
the frame and torque to 30 ft. lbs. (41 Nm).
4. Install the vent line.
Connect
Harness
30 ft. lbs.
(41 Nm)
Front Gearcase Mounting Bolts:
30 ft. lbs. (41 Nm)
Install
Vent Line
Gearcase image is
for reference only.
= T
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
5. Connect the AWD wire harness.
6. Refer to "FR ONT D RIVE SHAFT - Drive Shaft
Installation" and install both front drive shafts into the
gearcase.
7. Add the proper lubricant to the front gearcase. Refer
to Chapter 2 for fluid fill and change information.
Polaris Demand Drive Plus
(PN 2877922)
Front Housing Capacity
6.75 fl. oz. (200 ml)
FINAL DRIVE
AWD Harness
7
7.25