Clutch Assembly - Polaris 2012 RANGER RZR 570 INTL Service Manual

CLUTCHING

Clutch Assembly

NOTE: The Teflon bushings are self-lubricating.
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in th e following sequence. Be
sure th e " X", or the ma rks that wer e made e arlier are
aligned during each phase of assembly.
1. Install th e PTFE washers an d non braking bea ring
over t he c lutch sh aft. There s hould be one fiber
washer on each side of the bearing.
2. Install the mo veable sh eave and spa cer on to th e
clutch shaft.
NOTE: To maint ain pr oper clut ch balance and belt-
to-sheave clearance. be sure to reinstall the original
quantity and thickness of washers / spacers beneath
the spider during assembly.
Spacer
PTFE
Washers
Non-braking
Bearing
6.20
CAUTION
Spider
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
3. Compress spider buttons for each tower and install
spider, making sure that "X", or the marks that were
made earlier, on spider aligns with "X", or the marks
that were made earlier, in moveable sheave.
4. Torque spider to specification using the holding fixture
and spider tool. Torque with smooth motion to avoid
damage to the stationary sheave.
Spider Torque:
210 ft. lbs. (284 Nm)
5. Install shift weights using new lock nuts on the bolts.
Nut on trailing side
6. Reinstall clutch spring.
7. Reinstall cover, aligning "X" mark with other marks.
8. Torque cover bolts evenly to specification.
Cover Screw Torque:
100 in. lbs. (12 Nm)
= T
Rotation
= T