Polaris 2012 RANGER RZR 570 INTL Service Manual page 324

TRANSMISSION
19. Install the detent star onto the shift drum shaf t . Be sure
to install the detent star with the raised edge facing
outward and skip-tooth aligned.
20. Install the detent pawl onto the shift shaft and carefully
install the compression spring.
Detent Star
Detent Pawl
21. Install a new O-ring on each shift shaft. Apply a small
amount of white lithium grease on the O-rings, shift
shafts and co mponent co ntact sur faces pr ior to
installing the sector cover.
O-Rings
22. Clean the transmission and gear sector cover mating
surfaces thoroughly.
23. Apply Cr ankcase Se alant (3-Bond) ( PN 28 71557)
onto the cover and transmission case mating surface.
24. Install the se ctor cover and alig n the tr ansmission
case dowel with th e alignment hole. Install and torque
the bolts to specification.
Sector Cover Bolts:
9-12 ft. lbs. (12-16 Nm)
8.42
Spring
Dowel
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9923523 - 2012 RANGER RZR 570 Service Manual
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25. Install the tr ansmission dr ain p lug a nd tor que to
specification.
Fill / Drain Plug:
10-14 ft. lbs. (14-19 Nm)
26. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
Bellcrank Nut:
12-18 ft. lbs. (16-24 Nm)
27. Refer to "T ransmission Installation" to complete the
repair.
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