Polaris 2012 RANGER RZR 570 INTL Service Manual page 292

TRANSMISSION
10. Replace starter O-ring if needed and lubricate O-ring
with grease. Install the star ter and th e ( 2) b olts
securing the star ter motor to the e ngine. Torque
fasteners to specification as outlined in Chapter 10.
Be sure wires are routed correctly.
Starter Bolt Torque:
7 ft. lbs. (10 Nm)
11. Install a nd p roperly ro ute the gea r p osition switch
connector (A), speed sensor connector (B), harness
into tie strap (C), shift bracket, shift bracket bolts (D),
shift cable clevis pin a nd washer ( E) o nto the
transmission and install the vent hose (F).
INTL - Install the parking break cable and asm.
A
B
E
12. Torque the (2 ) sh ift cable br acket bolts to
specification.
Shift Cable Bracket Bolts:
17 ft. lbs. (23 Nm)
13. Install the thr ottle b ody in to the en gine in take bo ot.
Tighten hose clamp. Be sure throttle cable is routed
correctly.
8.10
= T
F
C
D
= T
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
14. Connect the IAC valve (G), TPS (H), T-MAP sensor
(I), harness leads from the throttle body.
G
I
15. Connect the fuel line to the fuel rail. Be sure routing
is correct.
16. Install the air box assembly and tighten hose clamp.
Replace the tie strap and rout wires properly on the
right-hand side of the air box.
17. Install the (4) fasteners securing the rear bolt in brace
to th e vehicle main frame. Note the ro uting of th e
transmission breather hose and wire harness. Tor que
fasteners to specification.
18. Lubricate th e transmission splines with Polaris All
Purpose Gr ease. Install th e pr opshaft on to th e
transmission splines.
19. Lubricate the fro nt ge arcase splin es with an ti-seize
and install the propshaft onto the front gearcase (see
Chapter 7). Use a new roll pin at the front gearcase
splines.
20. Install the center console and shift handle.
C
17 ft. lbs.
(23 Nm)