Mitsubishi S3L Service Manual page 5

21.2 Oil pump installation............................................................................................................... 92
21.3 Engine turning........................................................................................................................ 92
21.4 Engine turning........................................................................................................................ 93
21.5 Camshaft installation.............................................................................................................. 93
21.6 Idler gear installation.............................................................................................................. 94
21.7 Timing gear case installation ................................................................................................. 94
21.8 Crankshaft pulley nut tightening............................................................................................. 94
21.9 P.T.O. gear installation .......................................................................................................... 95
21.10Speedometer driven gear installation .................................................................................... 95
21.11Tappet installation.................................................................................................................. 95
21.12Oil seal case installation ........................................................................................................ 96
21.13Rear plate installation ............................................................................................................ 96
21.14Flywheel installation............................................................................................................... 96
22 CYLINDER HEAD AND VALVE MECHANISM ............................................................................... 98
22.1 Cylinder head bottom face cleaning....................................................................................... 99
22.2 Valve stem seal installation.................................................................................................... 99
22.3 Valve spring installation ......................................................................................................... 99
22.4 Installing valve block ............................................................................................................ 100
22.5 Cylinder head gasket installation ......................................................................................... 100
22.6 Cylinder head installation..................................................................................................... 100
22.7 Cylinder head bolt tightening ............................................................................................... 101
22.8 Valve push rod installation ................................................................................................... 101
22.9 Rocker shaft assembling...................................................................................................... 101
22.10Rocker shaft assembly installation....................................................................................... 102
22.11Valve clearance adjustment................................................................................................. 102
22.12Rocker cover installation...................................................................................................... 102
23 Air Inlet System and Exhaust System ........................................................................................... 103
23.1 Air inlet cover installation ..................................................................................................... 103
23.2 Exhaust manifold installation ............................................................................................... 103
24 Fuel System .................................................................................................................................. 104
24.1 Fuel injection nozzle installation .......................................................................................... 104
24.2 Fuel injection pump installation............................................................................................ 104
24.3 Flyweight assembly installation............................................................................................ 104
24.4 Sliding sleeve installation..................................................................................................... 105
24.5 Governor assembly installation............................................................................................ 105
24.6 Fuel injection line installation ............................................................................................... 105
25 Lubrication system ........................................................................................................................ 106
25.1 Pressure relief valve installation .......................................................................................... 106
25.2 Oil filter installation............................................................................................................... 106
25.3 Oil pressure switch installation............................................................................................. 106
26 Cooling system.............................................................................................................................. 107
26.1 Water pump installation ....................................................................................................... 107
26.2 Thermostat installation......................................................................................................... 107
26.3 Cooling fan installation......................................................................................................... 107
26.4 Thermoswitch and thermounit combination installation ....................................................... 108
27 Electrical System........................................................................................................................... 109
27.1 Glow plug installation ........................................................................................................... 109
27.2 Alternator installation ........................................................................................................... 109
ELECTRICAL SYSTEM
28 GENERAL ..................................................................................................................................... 112
28.1 Specifications (standard) ..................................................................................................... 112
28.2 Wiring diagrams ................................................................................................................... 113
29 STARTER...................................................................................................................................... 115
29.1 Disassembly......................................................................................................................... 115
29.2 Inspection............................................................................................................................. 116
29.3 Assembly ............................................................................................................................. 119
29.4 Inspection and Testing after Assembly ................................................................................ 120
30 ALTERNATOR .............................................................................................................................. 122
Service Manual Mitsubishi SL-Series diesel engines
Version 08/2004
ENGLISH
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