Related Manuals for Mitsubishi SS series
Summary of Contents for Mitsubishi SS series
- Page 1 Users guide and and maintenance manual Mitsubishi SS series Version 08/2004 33522051001_2_1...
- Page 3 INTRODUCTION INTRODUCTION This publication covers the standard specification model for the Mitsubishi SS-Series diesel engines. The information, specifications, and illustrations in this publication are based on the information that was current at the time this issue was written. This manual contains operation instructions, lubrication and maintenance information.
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Page 4: Recommendation Of Daily Operation Records
• Effective troubleshooting (to help a serviceman from your Mitsubishi dealer to pin-point a problem). • Quick service and less downtime (to help a serviceman from your Mitsubishi dealer save time (and costs for service)) •... -
Page 5: Table Of Contents
Limiting requirements for engine oils ..................37 COOLANT AND ANTIFREEZE SPECIFICATIONS ............38 Coolant specifications ......................38 Recommended types of LLC's (Long Life Coolant) ............... 38 How to use non-amine type LLC.................... 39 Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 3 / 46 Version 08/2004... - Page 6 10.1 Storage of the engine in a non-operational condition ............41 10.2 Storage of the engine in an operational condition..............41 TROUBLESHOOTING ......................42 11.1 General ..........................42 11.2 Problems..........................43 ADDITIONAL INFORMATION ....................46 4 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004...
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Page 7: Safety
Do not put flammable materials on hot parts of the exhaust pipe. Keep them away from the pipe. In addition, do not operate the engine in areas where flammable materials are present. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 5 / 46 Version 08/2004... -
Page 8: Prevent Burns
If necessary grip the cap with a cloth and remove it slowly in order to gradually relieve the pressure. 6 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 9: Lifting Precautions
Never allow anyone to walk or stand underneath a Always stay clear of them during operation. suspended engine. Operate the hoist carefully without jerking it. Remember, sudden impact of loads can cause serious accidents. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 7 / 46 Version 08/2004... -
Page 10: Version
Remove all foreign material from the engine, such as debris, oil, tools, and other items which are not part of the engine. 8 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 11: Maintenance Precautions
If it comes into contact with the eyes, wash out your eyes immediately and then see a doctor. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 9 / 46 Version 08/2004... -
Page 12: Operating Precaution
They can deposit carbon in of engine cranking, allow 30 seconds for the cylinders and cause incomplete fuel combustion. starting motor to cool before cranking it again. 10 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 13: During Operation
To avoid damage to the alternator diodes and the transistors, do not turn OFF the battery switch when the engine is running. This could also result in a failure of instruments to work properly. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 11 / 46 Version 08/2004... -
Page 14: Maintenance Precautions
1. Do not service the air filter while the engine is running. 2. When removing the air filter element for service, prevent any dust from entering the air intake to the cylinders. 12 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 15: If Any Trouble Should Occur
Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 13 / 46 Version 08/2004... -
Page 16: Important Information
Do not use the element if any tears, rips, engine life. Whilst the engine is running, make or damage are evident. a walk-around inspection and check for oil, fuel, or coolant leaks. 14 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 17: If Any Trouble Should Occur
3. If the engine oil pressure becomes low, stop the engine and check for the cause. Operating the engine while the oil pressure is low can cause seizure of the bearings and other parts. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 15 / 46 Version 08/2004... -
Page 18: Specifications
Forced circulation of water COOLING Water pump Centrifugal type SYSTEM Coolant capacity (l) (Engine proper only) Table 1 Specifications 1 All specifications are subject to change without any prior notice. 16 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... - Page 19 AC generator (12 - 50) ELECTRICAL Glow plug Sheathed type SYSTEM Battery 12V, 140 Ah or more 12V, 200 Ah or more (capacity depends on application) Table 1 Specifications Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 17 / 46 Version 08/2004...
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Page 20: Nomenclature
Water pump Speed control lever Coolant drain plug Fuel injection pump Dipstick Fuel feed pump Flywheel Oil filter Oil drain plug Flywheel housing FRONT REAR LEFT SIDE VIEW 18 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 21: Engine S4S-Dt
Speed control lever Governor Fuel injection pump Coolant drain plug V-belt Dipstick Fuel feed pump Oil filter Oil drain plug Flywheel FRONT Flywheel housing REAR LEFT SIDE VIEW Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 19 / 46 Version 08/2004... -
Page 22: Engine S6S
Water pump Speed control lever Fuel injection pump Coolant drain plug Fuel feed pump Dipstick Oil drain plug Flywheel Flywheel housing Oil filter FRONT REAR LEFT SIDE VIEW 20 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 23: Engine S6S-Dt
Fuel injection pump Speed control lever Oil cooler Water pump Coolant drain plug Fuel feed pump Dipstick Oil filter Oil drain plug Flywheel Flywheel housing FRONT REAR LEFT SIDE VIEW ENGLISH 21 / 46 Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 24: Operation
2 seconds, and again withdrawn so that the oil level on the dipstick can be seen. CAUTION Check the coolant level only when the engine is cold. 22 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 25: Starting The Engine
• When cranking the engine for starting, do not apply any load to the engine (disengage the clutch if the engine is equipped with a clutch). Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 23 / 46 Version 08/2004... -
Page 26: Warming Up The Engine
OFF • At operating temperature, the engine is very position. hot. Any contact with the engine can cause severe burns. 24 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... - Page 27 • Remove the key from the starter switch, because leaving it in the ON position after the engine has stopped, can cause the battery to discharge. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 25 / 46 Version 08/2004...
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Page 28: Maintenance
Retighten nuts and bolts Check starter Every 1000 Service Hours Check alternator Check turbocharger Every 2 Years Change coolant See SPECIFICATIONS (page 16) Table 3 Lubrication and maintenance charts 26 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 29: Every 50 Service Hours
10 to 15 mm (0.4 to 0.6 in.) above the cells. Remove the filler caps and add distilled water when necessary. 2. Test the specific gravity of the battery electrolyte with a battery hydrometer. The Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 27 / 46 Version 08/2004... -
Page 30: Every 250 Service Hours Or Once A Year
2. Fill the crankcase with oil. base with a clean cloth. Refill capacity See SPECIFICATIONS API Service Classification CF or CF-4 Table 6 Fill crankcase 28 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 31: Every 500 Service Hours
Fuel filter element (B-type) 1. Loosen the drain plug and allow the fuel to drain. 2. Loosen the connector from the level sensor. 3. Remove the element from the body. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 29 / 46 Version 08/2004... -
Page 32: Check And Adjust Fan Belt Deflection: 13 Mm (0.5 In.)
• Keep the belt free from oil or grease. 30 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 33: Every 1000 Service Hours
1. Start and operate the engine until the coolant 2. Remove the by-pass hose (A) at the temperature is 70°C to 80°C (158°F to 176°F). thermostat housing. Then stop the engine. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 31 / 46 Version 08/2004... - Page 34 Maintain the coolant level to FULL line on the tank when the engine is cold. 5. Fill the cooling system slowly with coolant through the radiator cap opening to avoid air being trapped in the system. 32 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004...
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Page 35: When Required
3. Tighten the air vent plug when the fuel flows free of bubbles. NOTE Replace the element if it is excessively dirty. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 33 / 46 Version 08/2004... - Page 36 • Do not clean the element by bumping or tapping it. WARNING When using compressed air for cleaning, wear a protective face shield, protective clothing, and protective shoes. 34 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004...
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Page 37: Fuel Specifications
Be sure to drain all the water and sediment that has settled in the bottom of the tank before the tank is refilled. Occasionally, drain all of the fuel and clean the tank thoroughly. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 35 / 46 Version 08/2004... -
Page 38: Lubricant Specifications
S A E 1 0 W - 3 0 S A E 5 W - 2 0 Table 8 Recommended oil viscosities Mitsubishi recommends the all-season type engine oil of SAE 10W-30. 36 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 39: Limiting Requirements For Engine Oils
180 (356), min. Flash point °C (°F) K 2265 Pentane insolubles 0.5, max. ASTM D 893 Pentane insolubles coagulated 3.0, max. Table 9 Limiting requirements for engine oils Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 37 / 46 Version 08/2004... -
Page 40: Coolant And Antifreeze Specifications
(as coolant) must not exceed shown in the "Coolant Specifications" chart. the Mitsubishi limits. They are tolerable up to the limits shown in the chart below. Main malign effect... -
Page 41: How To Use Non-Amine Type Llc
WARNING severe servicing. These materials differ in ionizing tendency and this difference promotes cavitation Consult your Mitsubishi dealer for disposal of a and deterioration through the medium of engine used coolant containing LLC. coolant. The ideal of breaking the link between cause and effect to preserve the circuit can be 2. -
Page 42: Practical Reported Cases Of Circuit Trouble For Which Additive Is Blamed
As the additive as a whole deteriorates or when its concentration in the coolant is too low, its anti- corrosion performance falls and consequently the circuit metals begin to corrode. Of those metals 40 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 43: 10 Storage
10.1.3 Remove the engine from storage 1. Remove the covers from the engine. 2. Connect a fully charged battery to the engine. 3. Remove the covers from the starter and the alternator. Operation Manual Mitsubishi SS-Series diesel engines ENGLISH 41 / 46 Version 08/2004... -
Page 44: 11 Troubleshooting
Never attempt to vary this Use only original parts to replace those that have injection quantity in the field. failed or reached their service limits. When 42 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004... -
Page 45: 11.2 Problems
TROUBLESHOOTING 11.2 Problems For special servicing jobs on your engine, rely on the expert knowledge of the servicemen and the service facilities provided by your Mitsubishi dealer. Problem Cause Correction Engine will not start Fuse off Replace Defective starter switch... - Page 46 Defective fuel injection nozzles Repair or replace* Wrong injection timing Adjust* Clogged air cleaner Clean or replace Poor compression (cylinders, piston rings, etc. Repair or replace* worn) Table 12 Troubleshooting 44 / 46 ENGLISH Operation Manual Mitsubishi SS-Series diesel engines Version 08/2004...
- Page 47 Remarks: 1. Consult your Mitsubishi dealer for items marked with an asterisk (*). 2. Consult your Mitsubishi dealer for any items other than those listed in the table. 3. When communicating with your Mitsubishi dealer, specify the engine model name, the...
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Page 48: Additional Information
1332 EC Almere The Netherlands herewith declares that: the Mitsubishi diesel engine, SS-series type is destined to be incorporated in other machines or to be combined with other machines, and is not (entirely) in compliance with the Machinery Directive (98/37/EC).