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Mitsubishi S3L Manuals
Manuals and User Guides for Mitsubishi S3L. We have
3
Mitsubishi S3L manuals available for free PDF download: Service Manual, Operation Manual
Mitsubishi S3L Service Manual (220 pages)
Brand:
Mitsubishi
| Category:
Engine
| Size: 4.13 MB
Table of Contents
How to Use this Manual
3
Notes on Descriptions
3
Terms
4
Abbreviations and Standards
4
Units
4
General Contents
5
Safety Cautions
6
Risk of Fire and Explosion
7
Risk of Burn
9
Exhaust Gas Is Poisonous
9
Hearing Difficulty
9
Beware of Falling Engine
10
Use Correct Engine Oil and LLC
10
Handling of Battery
11
How to Handle Emergencies
11
Other Considerations
12
General
14
Overview
15
Outline Drawing S3L, S3L2
15
Engine LH Side View
15
Engine RH Side View
15
S4L, S4L2
16
Fuel System Schematic
17
Oil System Schematic
17
Cooling System Schematic
18
Inlet/Exhaust System Schematic
18
Engine Serial Number
19
Engine Model and Application Codes
19
Model Coding
19
Specifications
20
Disassembly / Reassembly Notes
22
Service Standards
24
Service Standards Table
25
Tightening Torques Table
29
Major Bolts and Nuts
29
Standard Bolts and Nuts
30
Standard Eyebolts
30
Standard Union Nuts
31
Taper Bolts
31
Sealants List
32
Tools List
34
General Tools
35
Special Tools
36
Overhaul Timing
38
Identifying the Timing for Overhaul
39
Measuring the Compression Pressure
40
Removal Preparations
42
Preparations
43
Removing the Electric Wiring
43
Draining the Coolant
43
Draining the Engine Oil
43
Engine Main Parts - Disassembly
44
Cylinder Head, Valve Mechanism
45
Removing the Rocker Shaft Assembly
46
Disassembling the Rocker Shaft Assembly
46
Removing the Cylinder Head Bolts
46
Tightening Order for Cylinder Head Bolts
46
Removing the Cylinder Head Assembly
47
Removing the Valves and Valve Springs
47
Removing the Valve Stem Seals
47
Flywheel, Timing Gear, Camshaft
48
Flywheel End of Engine
48
Disassembly of Flywheel
48
Timing Gear End of Engine
49
Disassembly of Timing Gear and Camshaft
49
Removing the Flywheel
50
Removing the Flywheel Housing
50
Locking the Flywheel
50
Removing the Rear Plate
51
Removing the Oil Seal Case
51
Removing the Tappets
51
Removing the Crankshaft Pulley
51
Removing the Timing Gear Case
52
Measuring the Timing Gear Backlash
52
Front Plate Retaining Bolts
52
Removing the Idler Gear
53
Removing the Camshaft
53
Removing the Fuel Injection Pump Camshaft
53
Separating the Gears from the Shafts (as Required)
53
Removing the Oil Pump
54
Removing the Front Plate
54
Cylinder Block, Crankshaft, Pistons, Oil Pan
55
Removing the Oil Pan
56
Removing the Oil Strainer
56
Removing the Connecting Rod Caps
56
Removing the Pistons
57
Measuring the Crankshaft End Play
57
Removing the Main Bearing Caps
57
Removing the Crankshaft
57
Separating the Piston from the Conecting Rod
58
Piston Pin Setting Tool
58
Removing the Piston Pin
58
Engine Main Parts - Inspection and Correction
60
Measuring the Cylinder Head Bottom Face Distortion
61
Measuring the Rocker Arm Bore and the Rocker Shaft Diameter
61
Measuring the Valve Spring for Squareness and Free Length
61
Measuring the Push Rod for Bend
62
Measuring the Valve Stem Diameter
62
Measuring the Clearance between the Valve Stem and Guide
62
Replacing the Valve Guide
63
Inspecting the Valve Face
63
Valve Guide Protrusion above the Cylinder Head Face
63
Valve Seat-To-Face Contact
63
Correcting the Valve Face
64
Correcting the Valve Seat
64
Valve Seat Angle and Width
64
Lapping the Valve Face against the Valve Seat
65
Replacing the Combustion Jets
65
Extracting the Combustion Jet
65
Tapping the Combustion Jet into Place
65
Measuring the Flywheel Flatness
66
Replacing the Ring Gear
66
Removing the Ring Gear
66
Measuring the Clearance between the Idler Gear and the Idler Shaft
67
Replacing the Idler Shaft
67
Measuring the Clearance between the Camshaft Journal and the Bushing
67
Measuring the Camshaft Journal Diameter
67
Extracting the Camshaft Bushing
68
Press-Fitting the Camshaft Bushing
68
Measuring the Camshaft Cam Height
68
Measuring the Fuel Injection Pump Shaft Cam Height
68
Inspecting the Cam-To-Tappet Contsct
72
Measuring the Clearance between the Tappet and the Tappet Guide
72
Cam-To-Tappet Contact
72
Measuring the Piston Diameter
73
Measuring the Clearance between the Piston Ring and the Ring Groove
73
Measuring the Piston Ring Gap
73
Measuring the Clearance between the Piston Pin and the Pin Boss
74
Measuring the Connecting Rod Bend and Twist
74
Using a Connecting Rod Aligner to Measure the Rod Bend and Twist
74
Using a Dial Gauge to Measure the Connecting Rod for Bend
74
Measuring the Connecting Rod End Play
75
Inspecting the Oil Clearance for Connecting Rod Bearings
75
Measuring the Crank Pin Diameter
75
Crank Pin Ground Dimensions
75
Inspecting the Main Bearings Oil Clearance
76
Crank Journal Ground Dimensions
76
Measuring the Crank Journal Diameter
76
Finished Radius Dimension of Fillet
76
Measuring the Crankshaft for Bend
77
Removing the Crankshaft Gear
77
Installing the Crankshaft Gear
77
Measuring the Cylinder Bore
78
Measuring the Cylinder Block Top Face for Distortion
78
Engine Main Parts - Reassembly
79
Installing the Main Bearings
80
Installing the Crankshaft
80
Installing the Main Bearing Caps
80
Correct Installation of Main Bearing Caps
80
Inserting the Side Seals
81
Tightening the Main Bearing Cap Bolts
81
Ensure that the Crankshaft Rotates Smoothly
81
Face the Side Seals Correctly
81
Assembling the Piston Onto the Connecting Rod
82
Inserting the Piston Pin
82
Inserting the Piston Pin with a Hydraulic Press
82
Check that the Piston and the Connecting Rod Slide Smoothly about the Piston Pin
82
Installing the Piston Rings
83
Installing the Piston/Connecting Rod Assemblies
83
Piston Ring Arrangement
83
Assembling the Oil Ring
83
Installing the Connecting Rod Caps
84
Installing the Oil Strainer
84
Installing the Oil Pan
84
Applying Sealant to the Oil Pan Mounting Face of the Cylinder Block
84
Sealant Application Pattern
85
Cutting the End of Sealant Tube
85
Installing the Front Plate
86
Installing the Oil Pump
86
Rotating the Engine
86
Tapping the Fuel Injection Pump Camshaft into Place
86
Installing the Camshaft
87
Installing the Idler Gear
87
Installing the Timing Gear Case
87
Installing the Thrust Plate
87
Tightening the Crankshaft Pulley Nut
88
Installing the PTO Gear
88
Inserting the Tappets
88
Installing the Oil Seal Case
88
Installing the Rear Plate
89
Installing the Flywheel Housing
89
Installing the Flywheel
89
Tightening the Flywheel Bolts
89
Cleaning the Bottom Face of the Cylinder Head
90
Installing the Valve Stem Seals
90
Installing the Valve Springs
90
Installing the Valve Locks
90
Installing the Cylinder Head Gasket
91
Installing the Cylinder Head
91
Tightening the Cylinder Head Bolts
91
Inserting the Push Rods
91
Assembling the Rocker Shaft Assembly
92
Installing the Rocker Shaft Assembly
92
Adjusting the Valve Clearance
92
Installing the Rocker Cover
92
Fuel System - Removal
93
Fuel Injection Pipes, Fuel Leak-Off Pipe, Fuel Injection Nozzles
94
Removing the Fuel Injection Pipes
95
Removing the Fuel Injection Nozzles
95
Governor
96
Removing the Governor Assembly
97
Removing the Governor Weights
97
Fuel Injection Pumps
98
Removing of Fuel Injection Pumps
99
Removing the Tie-Rod
99
Fuel System - Disassembly, Inspection and Reassembly
101
Fuel Injection Nozzles
102
Disassembling the Fuel Injection Nozzles
102
Inspecting the Fuel Injection Nozzle
102
Inspecting the Injection Valve Opening Pressure
102
Replacing the Fuel Injection Nozzle Tip Assembly
103
Fuel Spray Patterns
103
Cleaning the Fuel Injection Nozzle Tip Components
103
Reassembling the Fuel Injection Nozzle
104
Inspecting the Fuel Injection Pump on Vehicle
105
Disassembling the Fuel Injection Pumps
105
Removing the Tappet Guide Pin
106
Removing the Tappet
106
Removing the Plunger
106
Removing the Delivery Valve Holder
107
Removing the Delivery Valve
107
Removing the Plunger Barrel
107
Do Not Loosen These Plates
107
Inspecting the Fuel Injection Pumps
108
Reassembling the Fuel Injection Pumps
109
Inserting the Plunger Barrel
109
Installing the Delivery Valve
109
Installing the Control Sleeves
110
Inserting the Plunger
110
Installing the Tappet
110
Tightening the Delivery Valve Holder
110
Inspecting the Control Rack for Smooth Operation
111
Disassembling and Inspecting the Governor
112
Reassembling the Governor
113
Installing the Torque Spring Set
113
Installing the Levers
113
Adjusting and Sealing the Torque Spring Set
113
Fuel Pump
114
Inspecting the Fuel Pump
114
Plunger Fuel Pump (Standard)
114
Plunger Fuel Pump (Compact-Size)
114
Fuel Filter
115
Disassembling, Inspecting and Reassembling the Fuel Filter (with a Selector Cock)
115
Inspecting the Fuel Filter (Cartridge Type)
115
Fuel System - Installation
117
Installing the Fuel Injection Pumps
118
Installing the Fuel Injection Pump Housing Complete with the Pumps
119
Installing the Tie-Rod
119
Installing the Governor
120
Installing the Governor Weights
121
Installing the Sliding Sleeve
121
Installing the Governor Assembly
121
Installation of the Fuel Injection Pipes, Fuel Leak-Off Pipe, and Fuel Injection Nozzles
122
Installing the Fuel Injection Nozzles
123
Installing the Fuel Pipes
123
Oil System - Removal
125
Oil Filter, Relief Valve and Oil Pressure Switch
126
Removing the Oil Filter
127
Removing the Relief Valve
127
Removing the Oil Pressure Switch
127
Oil Pan, Oil Strainer
128
Oil System - Disassembly, Inspection and Reassembly
129
Inspecting the Oil Pump
130
Inspecting the Relief Valve
130
Inspecting the Oil Pressure Switch
131
Oil System - Installation
133
Installing the Oil Pressure Switch
134
Installing the Relief Valve
135
Installing the Oil Filter
135
Oil Pan and Oil Strainer
136
Cooling System - Removal
137
Cooling Fan, Fan Pulley and V-Belt
138
Removing the Cooling Fan
138
Thermostat and Thermoswitch
139
Removing the Thermostat Case
139
Water Pump
140
Removing the Water Pump
140
Cooling System - Disassembly, Inspection and Reassembly
141
Disassembling the Thermostat
142
Inspecting the Thermostat
142
Inspecting the Thermoswitch
143
Inspecting the Water Pump
143
Inspecting the Impeller and Shaft for Smooth Rotation
143
Cooling System - Installation
145
Installing the Water Pump
146
Installing the Thermostat Case
147
Installing the Thermoswitch
147
Installing the Thermostat Assembly
147
Installing the Cooling Fan
148
Adjusting the V-Belt Tension
148
Inlet and Exhaust Systems - Removal
149
Removing the Inlet Cover
150
Removal of the Inlet Cover and Air Pipe
150
Removing the Exhaust Manifold
151
Removal of the Exhaust Manifold and Gasket
151
Inlet and Exhaust Systems - Disassembly, Inspection and Reassembly
153
Inspecting the Inlet Cover and Exhaust Manifold
154
Measuring the Exhaust Manifold Mounting Face Distortion
154
Inlet and Exhaust Systems - Installation
155
Installing the Exhaus Manifold
156
Installation of the Exhaust Manifold and Gasket
156
Installing the Inlet Cover
157
Installation of the Inlet Cover and Air Pipe
157
Electrical System - Removal
159
Starter
160
Alternator
161
Stop Solenoid
162
Glow Plug
163
Electrical System - Disassembly, Inspection and Reassembly
165
Removing the Starter
166
Disassembly of the Starter
166
M008T70471A
166
M008T81071A
166
M001T68281
167
Removing the Magnet Switch
168
Removing the Rear Bracket
168
Removing the Brush Holder
168
Removing the Cover
168
Removing the Center Bracket
169
Removing the Pinion
169
Removing the Pinion Shaft
169
Inspecting and Correcting the Starter
170
Inspecting the Brushes
170
Measuring the Brush Spring Load
170
Checking the Brush Holder Insulation
170
Measuring the Commutator Radial Runout
171
Measuring the Commutator Diameter
171
Measuring the Mica Undercutting Depth
171
Testing the Armature Coil for Short Circuit
171
Testing the Armature Coil
172
Testing the Armature Coil for Open Circuit
172
Inspecting the Field Coils
172
Inspecting the Overrunning Clutch
173
Inspecting the Magnet Switch
173
Reassembling the Starter
174
Grease Points
174
Installing the Stopper Ring
174
Adjusting the Pinion Shaft End Play
175
Installing the Lever
175
Adjusting the Pinion Gap
175
Disassembling the Alternator
176
Separating the Front Bracket from the Stator Core
177
Removing the Pulley
177
Removing the Stator Core
177
Inspecting and Correcting the Alternator
178
Inspecting the Diodes
178
Testing the Field Coils for Open Circuit
178
Testing the Field Coils for Continuity
178
Testing the Stator Core for Open Circuit
179
Testing the Stator Core for Continuity
179
Inspecting the Brush Length
179
Removing the Brush
179
Reassembling the Alternator
180
Installing a New Brush
180
Reassembling the Stop Solenoid
181
Installing the Stop Solenoid
181
Installing the Rubber Cap
181
Checks after Reassembly
182
Inspecting the Glow Plug
182
Electrical System - Installation
183
Installation of the Glow Plug
184
Installation of the Stop Solenoid
185
Installation of the Alternator
186
Installation of the Starter
187
Engine - Inspection/Adjustment, Running-In Trial and Performance Test
189
Inspection and Adjustment of Engine
190
Preparations for Valve Clearance Inspection and Adjustment
190
Inspecting the Valve Clearance
190
Timing Marks
190
Adjusting the Valve Clearance
191
Inspecting and Adjusting the Fuel Injection Timing
192
Removing the Delivery Valve and the Spring
192
Fuel Coming out
192
Fuel Stops Coming out
192
Shims for Adjusting the Fuel Injection Timing
193
Adjusting the Fuel Injection Timing
193
Alternative Adjustment Method
194
Replacing the Fuel Filter
194
Removing the No. 1 Fuel Injection Pipe
194
Replace also When Water or Sediment Has Accumulated Inside
194
Bleeding the Fuel Filter of Air (Push Button Type)
195
Bleeding the Fuel Filter of Air (Cartridge Type)
195
Adjusting the Low and High Idle Speeds
196
Inspecting the Fuel Injection Nozzle
197
Inspecting the Injection Valve Opening Pressure
197
Replacing the Fuel Injection Nozzle Tip Assembly
197
Fuel Spray Patterns
197
Cleaning the Fuel Injection Nozzle Tip Components
198
Tightening the Retaining Nut
198
Installing the Fuel Injection Nozzle
198
Inspecting the V-Belt Tension
199
Running-In Trial
200
Starting the Engine
200
Inspecting the Engine During Running-In
200
Running-In Timetable
200
Performance Test
201
Standard Ancillaries
201
Test Items and Purposes
201
Adjusting the Engine Power
201
Miscellaneous
203
Disassembly and Reassembly of General Parts
204
Oil Seals
204
O-Rings
204
Oil Seal Installer
204
Bearings
205
Lock Plates
205
Split Pins, Spring Pins
205
Correct Use of Lock Plates
205
Engine Inspection Sheets
207
Cylinder Bore
208
Valve Stem-To-Guide Clearance and Valve Stem Diameter
209
Valve Seat Angle and Width
210
Cylinder Head Bottom Face Distortion
211
Connecting Rod Bearings Oil Clearance
212
Rocker Arm Inner Diameter and Rocker Shaft Diameter
213
Piston Pin Boss Inner Diameter and Piston Pin Diameter
214
Valve Clearance
215
Fuel Injection Nozzle Opening Pressure
216
Camshaft Journal Diameter and Camshaft Bushing Inner Diameter
217
Crankshaft End Play
218
Advertisement
Mitsubishi S3L Service Manual (195 pages)
SL Series
Brand:
Mitsubishi
| Category:
Engine
| Size: 7.47 MB
Table of Contents
Exploded Views
2
How to Use this Manual
2
Tightening Torques
2
Table of Contents
3
General Information
9
1 Model Identification and Serial Number Location
10
Model Identification Location
10
Serial Number Location
11
2 Component Location
12
S3L/S3L2
12
Engine S3L-T/S3L2-T
13
S4L/S4L2
14
Engine S4L-T/S4L2-T
15
3 Specifications
16
Overhaul Instructions
17
4 Determining When to Overhaul the Engine
18
5 Compression Pressure Measurement
19
Inspection
19
Measurement
19
6 Troubleshooting
20
General
20
Engine Troubleshooting
21
Starting System Troubleshooting
27
7 Basic Precautions for Disassembly and Assembly
29
Disassembly
29
Assembly
29
Disassembly
31
8 Preparation for Disassembly
32
Engine Oil Draining
32
Coolant Draining
32
9 Electrical System
33
Starter
33
Alternator
35
10 Cooling System
38
Cooling Fan Removal
38
Thermostat Case Removal
38
Water Pump Assembly Removal
38
11 Fuel System
39
Fuel Injection Pipe Removal
39
Fuel Injection Nozzle Removal
39
Governor Assembly Removal
39
Governor Weight Removal
40
Fuel Injection Pump Removal
40
12 Lubrication System
41
Oil Filter Removal
41
Pressure Relief Valve Removal
41
Oil Pressure Switch Removal
41
13 Air Inlet System and Exhaust System
42
Exhaust Manifold Removal
42
Air Inlet Cover Removal
42
14 Cylinder Head and Valve Mechanism
43
Rocker Shaft Assembly Removal
44
Rocker Shaft Disassembly
44
Cylinder Head Bolt Removal
44
Cylinder Head Assembly Removal
45
Valve and Valve Spring Removal
45
Valve Stem Seal Removal
45
15 Timing Gears and Flywheel
46
Service Manual Mitsubishi SL-Series Diesel Engines ENGLISH
47
Flywheel Removal
47
Rear Plate Removal
47
Oil Seal Case Removal
48
Tappet Removal
48
Speedometer Driven Gear Removal
48
Crankshaft Pulley Removal
49
Timing Gear Case Removal
49
Timing Gear Backlash Measurement
49
Idler Gear Removal
50
Camshaft Removal
50
Fuel Injection Pump Camshaft Removal
50
Gear Removal (When Required)
51
Oil Pump Removal
51
Front Plate Removal
51
16 Cylinder Block, Crankshaft, Pistons and Oil Pan
52
Oil Pan Removal
53
Oil Screen Removal
53
Thrust Clearance Measurement for Connecting Rod Big End
53
Connecting Rod Cap Removal
54
Piston Removal
54
End Play Measurement for Crankshaft
54
Main Bearing Cap Removal
55
Crankshaft Removal
55
Piston Separation from Connecting Rod
55
Inspection
57
17 Cylinder Head and Valve Mechanism
58
Cylinder Head
59
Rocker Arms and Rocker Shaft
59
Valve Springs
60
Valve Push Rods
60
Valves, Valve Guides and Valve Seats
60
Combustion Jet Replacement
64
18 Timing Gears and Flywheel
66
Camshaft
67
Fuel Injection Pump Camshaft
68
Tappets
69
Idler Gear
69
Flywheel and Ring Gear
70
19 Cylinder Block, Crankshaft, Pistons and Oil Pan
71
Pistons, Piston Rings and Piston Pins
72
Connecting Rods
74
Crankshaft
75
Cylinder Block
79
Assembly
81
20 Cylinder Block, Crankshaft, Pistons and Oil Pan
82
Main Bearing Installation
83
Crankshaft Installation
83
Main Bearing Cap Installation
83
Side Seal Installation
85
Piston Assembling to Connecting Rod
85
Piston Ring Installation
87
Piston and Connecting Rod Installation
87
Connecting Rod Cap Installation
88
Oil Screen Installation
89
Oil Pan Installation
89
21 Timing Gears and Flywheel
91
Front Plate Installation
92
Oil Pump Installation
92
Engine Turning
92
Engine Turning
93
Camshaft Installation
93
Idler Gear Installation
94
Timing Gear Case Installation
94
Crankshaft Pulley Nut Tightening
94
Gear Installation
95
Speedometer Driven Gear Installation
95
Tappet Installation
95
Oil Seal Case Installation
96
Rear Plate Installation
96
Flywheel Installation
96
22 Cylinder Head and Valve Mechanism
98
Cylinder Head Bottom Face Cleaning
99
Valve Stem Seal Installation
99
Valve Spring Installation
99
Installing Valve Block
100
Cylinder Head Gasket Installation
100
Cylinder Head Installation
100
Cylinder Head Bolt Tightening
101
Valve Push Rod Installation
101
Rocker Shaft Assembling
101
Rocker Shaft Assembly Installation
102
Valve Clearance Adjustment
102
Rocker Cover Installation
102
23 Air Inlet System and Exhaust System
103
Air Inlet Cover Installation
103
Exhaust Manifold Installation
103
24 Fuel System
104
Fuel Injection Nozzle Installation
104
Fuel Injection Pump Installation
104
Flyweight Assembly Installation
104
Sliding Sleeve Installation
105
Governor Assembly Installation
105
Fuel Injection Line Installation
105
25 Lubrication System
106
Pressure Relief Valve Installation
106
Oil Filter Installation
106
Oil Pressure Switch Installation
106
26 Cooling System
107
Water Pump Installation
107
Thermostat Installation
107
Cooling Fan Installation
107
Thermoswitch and Thermounit Combination Installation
108
27 Electrical System
109
Glow Plug Installation
109
Alternator Installation
109
Electrical System General
112
Specifications (Standard)
112
Wiring Diagrams
113
29 Starter
115
Disassembly
115
Inspection
116
Assembly
119
Inspection and Testing after Assembly
120
30 Alternator
122
Disassembly
122
Inspection
124
Assembly
127
31 KEY SHUTOFF SYSTEM (ETS Solenoid Type)
128
General
128
Cord Color (Standard)
128
Shutoff Solenoid Installation
128
Inspection after Assembly
129
32 KEY SHUTOFF SYSTEM (ETR Solenoid Type)
130
General
130
Cord Color (Standard)
130
Shutoff Solenoid Installation
131
33 Automatic Glow System
132
General
132
Glow Timer Specification (Standard)
132
Glow Plug Relay Specifications (Standard)
133
Glow Plug Inspection
133
Cooling System
135
34 General
136
Schematic
136
Specifications (Standard)
136
35 Inspection
137
Water Pump
138
Thermostat (Standard)
138
Thermoswitch (Standard)
139
Thermounit (Standard)
139
Lubrication System
141
36 General
142
Schematic
142
Specifications
142
37 Inspection
143
Oil Pump
143
Oil Pressure Switch
143
Pressure Relief Valve
144
Fuel System
145
38 General
146
Schematic
146
Specifications (Standard)
147
39 Fuel Injection Nozzle
148
Inspection
148
Disassembly and Assembly
150
40 Fuel Injection Pump
151
Test on Engine
151
Disassembly
151
Disassembly Procedure
152
Inspection
155
Assembly
156
41 Governor
159
Disassembly and Inspection
159
Assembly
160
Torque Spring Set Installation
161
42 Fuel Pump
162
Inspection
162
43 Fuel Filter
163
Air Inlet System and Exhaust System 44 General
166
Schematic
166
45 Inspection
167
Inspection Procedure
167
Maintenance
169
46 Lubrication and Maintenance Chart
170
47 Engine Oil and Oil Filter
172
Engine Oil Specifications
172
Oil Level Check
172
Oil and Oil Filter Change
173
Oil Filter Change
173
48 Valve Clearance
175
49 Fuel Injection Timing
177
Preparation
177
Adjustment
179
50 Fuel Filter
180
Fuel Filter with [AIR] Valve
180
Cartridge (Air Vent Screw) Type Fuel Filter
180
51 Fuel System Priming
181
Engine with Fuel Filter with [AIR] Valve
181
Engine with Cartridge (Air Vent Screw) Type Fuel Filter
181
52 Idle Rpm Setting
182
53 Fuel Injection Nozzles
183
Injection Pressure (Valve Opening Pressure) Test
183
Orifice Restriction Test
183
Nozzle Tip Washing and Replacement
183
Installation
183
54 Fan Belt
184
Service Data
185
55 Specifications
186
Basic Engine Components
186
Service Data 55 Specifications
186
Lubrication System
188
Fuel System
188
Air Inlet System and Exhaust System
188
Cooling System (Standard)
189
Electrical System
189
56 Tightening Torques
191
Major Bolts and Nuts
191
Torques for Bolts and Nuts with Standard Threads
192
Torques for Plugs with Taperlock Threads
192
57 Sealants
193
58 Special Tools
194
Mitsubishi S3L Operation Manual (44 pages)
SL-Series Diesel Engines
Brand:
Mitsubishi
| Category:
Engine
| Size: 1.22 MB
Table of Contents
Table of Contents
3
Recommendation of Daily Operation Records
2
ENGLISH Operation Manual Mitsubishi SL-Series Diesel Engines
4
1 Safety
5
Preventing Fire and Explosions
5
Prevent Burns
6
Lifting Precautions
7
Exhaust Fumes
7
Prevention of Cuts and Other Injuries
7
Maintenance Precautions
9
Operating Precaution
10
Maintenance Precautions
12
If any Trouble Should Occur
13
2 Important Information
14
Operating the Engine Properly
14
Service the Engine Properly
14
If any Trouble Should Occur
15
3 Specifications
16
4 Nomenclature
17
Engine S3L/S3L2
17
Engine S3L-T/S3L2-T
18
Engine S4L/S4L2
19
Engine S4L-T/S4L2-T
20
5 Operation
21
Pre-Start Inspection
21
5.1.1 Walk-Around Inspection
21
5.1.2 Check Engine Oil Level
21
[Pre-Start Inspection] Check Fuel Level
21
Check Coolant Level
21
Starting the Engine
22
Warming up the Engine
23
Starting the Load
23
Stopping the Engine
23
Maintenance 6 Maintenance
25
6 Maintenance
25
Every 50 Service Hours
26
Drain Water and Sediment from the Fuel Tank and Water Separator
26
Check the Battery Electrolyte Level and Specific Gravity
26
Every 100 Service Hours
27
Every 250 Service Hours or Once a Year
27
Change Engine Oil See SPECIFICATIONS (Page 16)
27
Every 100 Service Clean Fuel Filter Element after Cleaning, Prime (Page 31)
27
Hours Clean Radiator Fins
27
Every 250 Service Change Engine Oil See SPECIFICATIONS (Page 16)
27
Every 500 Service Hours
28
Change Fuel Filter Element after Changing, Prime (Page 31)
28
Every 500 Service
28
Check and Adjust Fan Belt Deflection: 13 MM (0.5 In.)
28
Every 1000 Service Hours
29
Every 2 Years
29
Every 1000 Service Check Starter
29
Hours Check Alternator
29
Every 2 Years Change Coolant See SPECIFICATIONS (Page 16)
29
Operation Manual Mitsubishi SL-Series Diesel Engines ENGLISH
29
When Required
31
7 Fuel Specifications
33
Recommended Types of Fuels
33
Caring for the Diesel Fuel Tank
33
Caring for the Fuel Supply
33
8 Lubricant Specifications
34
Recommended Types of Engine Oils
34
Recommended Oil Viscosities
34
Limiting Requirements for Engine Oils
35
9 Coolant and Antifreeze Specifications
36
Coolant Specifications
36
Recommended Types of Llc's (Long Life Coolant)
36
Operation Manual Mitsubishi SL-Series Diesel Engines ENGLISH
37
How to Use Non-Amine Type LLC
37
Why LLC
37
How LLC Works
37
Practical Reported Cases of Circuit Trouble for Which Additive Is Blamed
38
10 Storage
39
Storage of the Engine in a Non-Operational Condition
39
Storage of the Engine in an Operational Condition
39
11 Troubleshooting
40
11.1 General
40
11.2 Problems
41
12 Additional Information
44
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