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Trackmaster TMX435 Manuals
Manuals and User Guides for Trackmaster TMX435. We have
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Trackmaster TMX435 manual available for free PDF download: Field Service Manual
Trackmaster TMX435 Field Service Manual (205 pages)
Brand:
Trackmaster
| Category:
Treadmill
| Size: 10.11 MB
Table of Contents
Table of Contents
6
Chapter 1 Introduction
12
Introduction
12
Notices
12
Directional Orientation
13
Drawings
13
Responsibility of Manufacturer
13
Equipment Symbols
14
Chapter 2 Service Information
16
Equipment Identification
16
Service Information
16
Service Requirements
16
Explanation of Serial Decal Information
17
Chapter 3 General Description
18
Electronic Assembly
18
Elevation Systems
18
General Description
18
Intended Use
18
Motor Drive Systems
18
Power Supply Relay Board Detail
19
Chapter 4 Preparation for Use
20
Safe Handling Guidelines
20
FVX325 Series Initial Setup and Assembly
21
TMX425 Series Initial Setup and Assembly
22
Check Unit for Operation
23
Test Plug Procedure
24
Belt Tracking and Alignment
25
Belt Tension Adjustment
26
Drive Belt Tension Adjustment
27
Connector and Switch Locations
28
Power Requirements
29
Installation after Long Period of Storage
30
Operating and Storage Condition Recommendations
30
Chapter 5 Operating Instructions
32
Controlling the Treadmill
32
Electrical Safety Tests
32
Operating Controls
32
Operating Instructions
32
Safe Operation of Treadmill
33
Emergency Stop Button Check
34
Operation of Manual Treadmill Control
35
Manual Treadmill Control Console Programming Mode
41
Operation of Programmable Treadmill Control
46
Quick Start
46
Fitness Test
49
Programmable Treadmill Self Test Procedure
53
Chapter 6 Preventative Maintenance
64
Inspection and Cleaning
64
Belt Cleaning & Inspection
65
Calibration
65
Belt Speed Calibration
66
FVX325C, TMX425C Series Elevation Calibration
71
Elevation Screw Lubrication
75
Chapter 7 Troubleshooting
76
Trouble Shooting Guide
76
Troubleshooting
76
Output from Control Console to FG309
79
FG309 Belt Start
79
FG309 Change Belt Speed
80
FG309 Elevation up
80
FG309 Elevation down
80
Power Supply
79
Input from FG309 to Control Console
81
Elevation Sensor
81
Speed Sensor
81
Chapter 8 Removal and Replacement of Components
82
Hood Removal Procedure FVX Series
82
Hood Removal Procedure TMX Series
83
Drive Motor Replacement FVX Series
84
Drive Motor Replacement TMX Series
86
Front Roller Replacement FVX/TMX Series
89
Rear Roller Replacement FVX/TMX Series
90
Running Belt Replacement FVX Series
93
Running Belt Replacement TMX Series
95
Running Deck Replacement FVX Series
97
Running Deck Replacement TMX Series
98
Deck Cushion Replacement FVX Series
99
Deck Cushion Replacement TMX Series
100
Motor Drive Belt Replacement FVX Series
101
Motor Drive Belt Replacement TMX Series
103
Elevation Actuator Replacement/Adjustment
105
Power Supply Relay Board Replacement FVX Series
107
Power Supply Relay Board Replacement TMX Series
109
Circuit Breaker Replacement
111
Inverter Drive Replacement FVX Series
112
Inverter Drive Replacement TMX Series
114
Chapter 9 Product Requirements
116
Scope
116
Software Requirements
117
Speed Control
117
Elevation Control
117
Communication
117
Command Protocol
118
Input Commands
118
Input Command Acknowledgement
118
Status Request
119
Status Response
119
Communication Notes
120
Self Test Mode
121
Calibration
121
Hardware Requirements
122
Electrical Inputs
122
Electrical Outputs
122
Electrical Connections
123
Physical Requirements & Restrictions
123
FVX, TMX Smart Power Supply
116
Introduction
116
Operational Overview
116
Chapter 10 Production Qualification Description
124
FG302 Smart Power Supply
124
Test Fixture
124
Test Fixture Connections
124
Board Power Test
125
Communication Test
125
PC Directed Test Step
125
Test Belt
125
Test Eeprom
125
Test Grade
125
Test Voltage Selection Switch
125
Chapter 11 Leeson Inverter
128
Leeson Speedmaster Self-Test
128
Leeson Inverter Inspection Sheet
129
Inverter Parameters/Software Version 301
130
Inverter Parameters/Software Version 402
133
Inverter Parameters/Software Version 403
135
Inverter Parameters/Software Version 403 & Later
137
Chapter 12 Established Component Replacement Times
140
Chapter 13 Parts List with Part Numbers
142
FVX Series Inverter Assembly 220V Software Version 402/402/404
142
TMX Series Inverter Assembly 220V Software Version 301
143
TMX Series Inverter Assembly 115V Software Version 301
144
TMX Series Inverter Assembly 220V Software Version 402/403/404
145
FVX Series Inverter Assembly 110V Software Version 402/403/403
146
Motor Mount Assembly
147
FVX Series Movable ESB Assembly
149
TMX Series Movable ESB Assembly
150
FVX/TMX Series Elevation Assembly
151
FVX325 Series Elevation Assembly
156
FVX325 Series Frame Assembly
157
FVX325 Series Final Assembly
159
TMX425 Series 115V Motor Pan Assembly
161
TMX425 Series 115V Motor Pan Assembly W/Ce Components
163
TMX425 Series 220V Motor Pan Assembly
165
TMX425 Series 220V Motor Pan Assembly W/Ce Components
167
TMX Series W/ CE Option #317-01784
169
TMX425 Series Frame Assembly
170
TMX425 Series Running Deck Assembly
172
TMX425 Series Final Assembly
174
Chapter 14 Flowcharts & Instructions for Trouble Shooting
176
Flowcharts
176
Power Distribution 120 VAC Flowchart 1A
176
Power Distribution 208-240 VAC Flowchart 1B
177
Speed Sensor Fault Isolation FVX, TMX Series 2A1
182
FVX, TMX no Control Series Belt Motor Start Operation-Self Test 2B
183
FVX, TMX Control Series Belt Motor Start Operation-Self Test 2C
184
Leeson Speedmaster - Parameter Inspection and Self-Test 2D
185
Treadmill Elevation Flowchart 3A
186
Log Sheet
203
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