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Manuals and User Guides for Trackmaster TMX428. We have
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Trackmaster TMX428 manual available for free PDF download: Service Manual
Trackmaster TMX428 Service Manual (159 pages)
MEDICAL TREADMILL
Brand:
Trackmaster
| Category:
Treadmill
| Size: 12 MB
Table of Contents
Contact Information
3
Publication Information
4
Table of Contents
5
Chapter 1 Introduction
11
Intended User
11
Intended Use
11
Regulatory and Safety Information
12
Reporting of Serious Incident
12
Safety Conventions
13
Safety Hazards
13
Classification of Medical Device
16
Regulatory and Safety Conformance
16
ME Systems
17
Systems that Is NOT Life-Supporting
18
Responsibility of the Manufacturer
19
Responsibility of the Customer
19
Symbols
20
Product and Package Information
23
Serial Decal Information
26
Training
26
Chapter 2 Specifications
27
Directional Orientation
27
Safety Systems
28
Treadmill
28
Drive System
28
Speed Range
28
Incline Range
28
Running Surface
28
Communication Ports
28
Floor Surface Footprint
28
Operating and Storage Condition Recommendations
28
Chapter 3 Power Requirements
29
Hi-Pot Test Instructions
31
Uncrating, Setup and Assembly
33
Uncrating Instructions
33
Initial Setup Instruciton
35
TMX428CP & TMX58 Control Assembly
36
Safe Handling Guidelines
37
Location
37
Final Setup - Running Belt Tracking Adjustment
38
Final Setup - Running Belt Tension Adjustment
38
Final Setup - Drive Belt Tension Adjustment
38
Final Setup - Test Plug Procedure
39
Communication Access Location
40
Chapter 6 Operating Instructions
41
Electrical Safety Tests
41
Operating Controls
41
Controlling the Treadmill
41
Power Switch
41
Emergency Stop Switch
42
Emergency Stop Switch Check
42
Pull Tether Switch
42
Pull Tether Switch Check
42
Programmable Control Instructions TMX428CP
43
Testing Mode Display
43
Manual Mode Display
43
Control Panel Display
44
Stop Tether
44
Control Panel Button Descriptions
45
Workout Graphics
47
Manual Operation
47
Built-In Program Operation
49
Pre-Programmed Protocol Workout Data
49
Pre-Programmed Fitness Workout Data
52
User Defined Programming
55
Chapter 7 Preventive Maintenance
57
Reprocessing Instructions
57
Daily Maintenance
57
Weekly Maintenance
57
Monthly Maintenance
57
Semiannual Maintenance
58
Belt Cleaning and Inspection
58
Running Belt Tracking Adjustment
58
Running Belt Tension Adjustment
59
Drive Belt Tension Adjustment
60
Exterior Care
61
Elevation Screw Lubrication
61
Running Deck Maintenance
61
Chapter 8 Product Requirements
63
Introduction
63
Scope
63
Operational Overview
63
Software Requirements
64
Speed Control
64
Elevation Control
64
COMMUNICATION HARDWARE (RS-232 Option)
65
COMMUNICATION HARDWARE (USB Option)
65
Command Protocol
65
A - Input Commands
65
B - Input Command Acknowledgement
66
C - Status Request
66
D - Status Response
66
Communication Notes
67
Self-Test MODE
68
Calibration
68
Dip Switch Settings
68
Electrical Inputs
69
Electrical Outputs
69
Electrical Connections
70
Physical Requirements and Restrictions
70
UNIVERSAL POWER SUPPLY BOARD 3.1 Edition (FGLF0495-1)
71
Universal Power Supply Board 4
72
Th Edition (FGLF0495-3)
72
Chapter 9 Troubleshooting
73
Incoming Power 110-240VAC Flow Chart 1A
73
Incoming Power Inline Filter Flow Chart 1B
74
Incoming Power Drive PC2303-012-N Flow Chart 1C
75
Smart Power Supply Incoming Power 110-240VAC Flow Chart 1D
76
Emergency Stop Flow Chart 1E
77
Pull Tether Flow Chart 1F
77
Communication RS232 Flow Chart 1G
78
Communication RS232 Flow Chart 1H
79
Smart Power Supply Error Code Identification Flow Chart 1I
80
Smart Power Supply Error Code 1 Flow Chart 1J "Bad Speed Calibration
81
Smart Power Supply Error Code 2 Flow Chart 1K "Elevation Error
82
Smart Power Supply Error Code 3 Flow Chart 1L "Missing Speed Signal from Motor Controller
83
Smart Power Supply Error Code 4 Flow Chart 1M "Over Speed Error Based on Motor Controller Signal
84
Smart Power Supply Error Code 5 Flow Chart 1N "Missing Signal from External Speed Sensor
85
Smart Power Supply Error Code 6 Flow Chart 1O "Over Speed Base on External Speed Sensor
86
Smart Power Supply Error Code 7 Flow Chart 1P "Excessive Speed Mismatch
87
Smart Power Supply Error Code 8 Flow Chart 1Q "Motor Control Reports Fault
89
Smart Power Supply Error Code 9 Flow Chart 1R "Start Belt Command Received During Initialization
90
Smart Power Supply Error Code 10
90
Control Console Communication Flow Chart 1S
91
Drive PC2303-012-N Status LED Code List
92
Chapter 10 Removal and Replacement of Components
93
Hood Removal Procedure TMX428 Series
93
Drive Motor Replacement TMX428 Series
94
Drive Replacement TMX428 Series
96
Front Roller Replacement TMX428 Series
97
Rear Roller Replacement TMX428 Series
98
Running Belt Replacement TMX428 Series
99
Running Deck Replacement TMX428 Series
101
Deck Cushion Replacement TMX428 Series
102
Motor Drive Belt Replacement TMX428 Series
103
Elevation Actuator Replacement/Adjustment TMX428 Series
104
Replacing the Speed Sensor from 2 Wire to 3 Wire
105
Replacing the Speed Sensor 3 Wire to 3 Wire
107
Smart Power Supply Relay Board Replacement TMX428 Series
108
Circuit Breaker Replacement
109
Relocate Emergency Stop Button (ESB) & Stop Tether Switch (STS)
110
Validate Relocate ESB and STS Operation
111
Replacing the Center Handrail
111
Replacing the Right or Left Handrail
112
Removing and Reinstalling the Handrails for Moving
113
Replacing the Main Power Switch
114
Replacing the Power Cord
115
Replacing the CE Filter
115
Replacing the Relay
116
Established Component Replacement Time
117
Chapter 12 Calibration TMX428 Series
119
Belt Speed Calibration Procedure (Calibration Program)
119
Belt Speed Calibration Procedure (Controller Interface)
120
Verifying Belt Speed Calibration (in the Field)
121
Elevation Calibration Procedure (Calibration Program)
122
Elevation Calibration Procedure (Controller Interface)
124
Elevation Chart TMX428, TMX428CP, and TMX58
126
TMX428, TMX428CP, and TMX58 Elevation Actuator Adjustment
126
Tmx428Cp & Tmx58 Parameter Screen
127
Tmx428Cp & Tmx58 Stop History
127
Firmware Download FGLF0495-1 (3 Edition Smart Power Supply)
128
Firmware Download FGLF0495-3 (4 Edition Smart Power Supply)
128
Firmware Download FGLF0496 (3 Edition LCD Control)
128
Firmware Download FGLF0698-00
129
Th Edition LCD Control)
129
Log File Retrieval FGLF0495-3 (4 Edition Smart Power Supply)
130
Chapter 13 Parts List with Part Numbers
131
Motor Mount Assembly
131
Rd Edition Circuit Board Assembly
132
Rd Edition Final Assembly Circuit Board Connection
132
Th Edition Circuit Board Assembly
133
Th Edition Final Assembly Circuit Board Connection
133
Elevation Assembly
134
Pull Tether Assembly
134
Emergency Stop Assemblies
135
Motor Pan Assembly
136
Motor Pan Assembly
137
Motor Pan Assembly Wiring
138
Motor Pan Assembly Wiring
139
Motor Pan Assembly Wiring
140
Frame Assembly
141
Deck Assembly
143
Final Assembly
145
Rd Edition TMX428CP Controller Assembly
147
Th Edition TMX428CP Controller Assembly
149
TMX58 Controller Assembly
151
Appendix A Maintenance Log
153
Appendix B Reprocessing Instructions
155
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