Rockwell Automation Allen-Bradley Kinetix 6000 Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley Kinetix 6000. We have 4 Rockwell Automation Allen-Bradley Kinetix 6000 manuals available for free PDF download: User Manual, Selection Manual, Reference Manual

Rockwell Automation Allen-Bradley Kinetix 6000 User Manual (268 pages)

Multi-axis Servo Drive

Brand: Rockwell Automation | Category: Servo Drives | Size: 11.6 MB

Table of Contents
3
About this Publication
9
Conventions Used in this Manual
9
Preface

9
- Who Should Use this Manual
  9
- Additional Resources
  10
Chapter 1

11
- Introduction
  11
Start

11
- About the Kinetix 6000 Drive System
  12
Appendix D

15
- Agency Compliance
  16
  - CE Requirements (System Without LIM)
    17
  - CE Requirements (System with LIM)
    17
- Catalog Number Explanation
  16
Chapter 2

19
- Introduction
  19
Planning the Kinetix 6000 Drive System Installation

19
- System Design Guidelines
  20
  - System Mounting Requirements
    20
  - Transformer Selection
    21
  - Circuit Breaker/Fuse Selection
    22
  - Enclosure Selection
    23
  - Minimum Clearance Requirements
    26
- Minimizing Electrical Noise
  27
Chapter 3 Introduction

43
- Using 2094 Mounting Brackets
  43
- Installing the 2094 Power Rail
  44
Mounting the Kinetix 6000 Drive System

43
Chapter 4

49
- Introduction
  49
Kinetix 6000 Connector Data

49
Chapter 5

69
Connecting the Kinetix 6000 Drive System

69
Chapter 6

119
Configure and Startup the Kinetix 6000 Drive System

119
- Introduction
  119
- Configure the IAM/AM
  120
- Configure the Logix SERCOS Interface Module
  125
  - Configure the Logix Controller
    125
  - Configure the Logix Module
    126
  - Configure the Kinetix 6000 Modules
    128
Appendix D

131
- Configure the Motion Group
  132
- Configure Axis Properties
  133
- Download the Program
  134
- Apply Power to the Kinetix 6000 Drive
  135
- Test and Tune the Axes
  138
  - Test the Axes
    138
  - Tune the Axes
    141
Chapter 7

145
- Introduction
  145
- Safety Precautions
  145
Troubleshooting the Kinetix 6000 Drive System

145
- Interpreting Status Indicators
  146
  - Error Codes
    146
  - IAM/AM Status Indicators
    152
  - SM Status Indicators
    153
- Troubleshooting General System Problems
  155
  - Understanding Logix/Drive Fault Behavior
    157
- Supplemental Troubleshooting Information
  160
  - Tools for Changing Parameters
    160
  - Using Analog Test Points to Monitor System Variables
    161
- Before You Begin
  163
Chapter 8

163
- Introduction
  163
Removing and Replacing the Kinetix 6000 Drive Modules

163
- Removing Power Rail Modules
  164
- Replacing Power Rail Modules
  165
- Removing the Power Rail
  166
- Replacing the Power Rail
  167
- Publication 2094-UM001A-EN-P — September
  168
- Introduction
  169
Appendix A Power Specifications

170
- Integrated Axis Module (Converter) Power Specifications
  170
- Axis Module (Inverter) Power Specifications
  172
- Shunt Module Power Specifications
  173
- Circuit Breaker/Fuse Specifications
  177
- Contactor Ratings
  179
- Transformer Specifications for Control Power Input
  179
- Power Dissipation Specifications
  180
- General Specifications
  181
  - Maximum Feedback Cable Lengths
    181
  - Environmental Specifications
    181
  - Weight Specifications
    182
  - Certifications
    182
- AC Line Filter Specifications
  183
- External Shunt Module Specifications
  184
- Product Dimensions
  185
Appendix B

191
Interconnect Diagrams

191
- Introduction
  191
- Wiring Examples
  192
  - Power Wiring Examples
    193
  - DC Common Bus Wiring Examples
    197
  - Shunt Module Wiring Examples
    201
  - Axis Module/Motor Wiring Examples
    204
  - Controlling a Brake Example
    210
- System Block Diagrams
  212
Appendix C

215
- Introduction
  215
Upgrading Firmware

215
- Using Controlflash Software to Upgrade Drive Firmware
  216
  - Before You Begin
    216
  - Selecting the Drive to Upgrade
    217
  - Configuring Logix Communications
    218
  - Flashing Firmware
    220
  - Troubleshooting Controlflash
    222
  - Verifying the Firmware Upgrade
    223
- Using Driveexplorer Software to Upgrade Drive Firmware
  224
  - Before You Begin
    224
  - Selecting Axis Modules to Upgrade
    224
  - Hyperterminal Configuration
    226
  - Flashing Firmware
    228
  - Publication 2094-UM001A-EN-P — September
    229
- Before You Begin
  231
- Introduction
  231
- Calculating Additional Bus Capacitance
  232
- Calculating Total Bus Capacitance
  232
- Kinetix 6000 Capacitance Values
  233
- Common Bus Capacitance Example
  234
- Setting the Additional Bus Capacitance Parameter
  235
Appendix E

239
- Before You Begin
  239
Integrating Resistive Brake Modules with Kinetix 6000 Drives

239
- Introduction
  239
- Understanding Safety Precautions
  240
  - Safety Standards for Reference
    240
  - Background on Safety Design
    241
  - Stop Categories
    241
  - Risk Assessment
    242
  - Control Reliability
    243
- Resistive Brake Module Wiring Examples
  243
- Setting the RBM Delay Time Using Driveexplorer
  252

Rockwell Automation Allen-Bradley Kinetix 6000 User Manual (280 pages)

Multi-axis Servo Drives

Brand: Rockwell Automation | Category: Servo Drives | Size: 12.11 MB

Table of Contents
5
About this Publication
11
Conventions Used in this Manual
11
Who Should Use this Manual
11
Additional Resources
12
Chapter 1 Introduction

13
Chapter 2 System Design Guidelines

24
- System Mounting Requirements
  24
- Transformer Selection
  25
- Circuit Breaker/Fuse Selection
  26
- Enclosure Selection
  27
- Minimum Clearance Requirements
  30
- Electrical Noise Reduction
  31
- Introduction
  47
Chapter 3

47
- Using the 2094 Mounting Brackets
  47
- Installing the 2094 Power Rail
  48
- Determine Mounting Order
  48
- Mount Modules on the Power Rail
  49
- Introduction
  53
Chapter 4 IAM/AM Module Features

54
- Safe-Off Connector Pinout
  56
- I/O Connector Pinout
  57
- Motor Feedback Connector Pinout
  58
- Auxiliary Feedback Connector Pinout
  60
- IAM Input Connector Pinout
  61
- IAM and am Motor Power and Brake Connector Pinout
  62
- Control Signal Specifications
  63
  - Digital Inputs
    63
  - SERCOS Communication Specifications
    64
  - Analog Outputs
    65
  - Contactor Enable Relay
    66
- Power and Relay Specifications
  67
  - Motor/Resistive Brake Relay
    67
  - Input Power Cycle Capability
    68
  - Peak Enhancement Specifications
    69
  - Control Power
    72
- Feedback Specifications
  73
Chapter 5

77
Connecting the Kinetix 6000 Drive System

77
- Chapter 6
  
  127
  - Introduction
    127
  - Configure the Drive Modules
    128
  - Configure the Logix SERCOS Interface Module
    133
    
    Configure the Logix Controller
    133
    
    Configure the Logix Module
    135
    
    Configure the Kinetix 6000 Drive Modules
    137
    
    Configure the Motion Group
    141
    
    Configure Axis Properties
    142
    
    Download the Program
    146
  - Apply Power to the Kinetix 6000 Drive
    146
  - Test and Tune the Axes
    148
    
    Test the Axes
    148
    
    Tune the Axes
    150
  - Configure Drive Parameters and System Variables
    153
    
    Tools for Changing Parameters
    153
    
    Monitor System Variables with Analog Test Points
    154
Configure and Start up the Kinetix 6000 Drive System

127
- Chapter 7
  
  157
  - Introduction
    157
  - Safety Precautions
    157
  - Interpret Status Indicators
    158
    
    Error Codes
    158
    
    IAM/AM Module Status Indicators
    164
    
    Shunt Module Status Indicators
    165
  - General System Anomalies
    167
  - Logix/Drive Fault Behavior
    169
  - Introduction
    173
Troubleshooting the Kinetix 6000 Drive System

157
- Chapter 8
  
  173
  - Before You Begin
    173
  - Remove Kinetix 6000 Drive Modules
    174
  - Replace Kinetix 6000 Drive Modules
    175
  - Remove the Power Rail
    176
  - Replace the Power Rail
    177
  - Introduction
    179
- Appendix A Power Specifications
  
  180
  - Integrated Axis Module (Converter) Power Specifications
    180
  - Axis Module (Inverter) Power Specifications
    182
  - Shunt Module Power Specifications
    184
  - Circuit Breaker/Fuse Specifications
    187
  - Contactor Ratings
    188
  - Transformer Specifications for Control Power Input
    188
  - Power Dissipation Specifications
    189
  - General Specifications
    190
    
    Maximum Feedback Cable Lengths
    190
    
    Maximum Power Cable Length
    191
    
    Weight Specifications
    192
    
    Certifications
    192
    
    Environmental Specifications
    193
  - AC Line Filter Specifications
    193
  - External Shunt Module Specifications
    194
  - Product Dimensions
    195
- Appendix B
  
  199
  - Introduction
    199
  - Interconnect Diagram Notes
    200
    
    Power Wiring Examples
    201
    
    DC Common Bus Wiring Examples
    205
    
    Shunt Module Wiring Examples
    209
    
    Axis Module/Rotary Motor Wiring Examples
    212
    
    Axis Module/Linear Motor/Actuator Wiring Examples
    220
    
    Controlling a Brake Example
    224
  - System Block Diagrams
    225
  - Introduction
    229
- Appendix C Upgrade Drive Firmware with Controlflash Software
  
  230
  - Before You Begin
    230
  - Configure Logix Communication
    231
  - Flash Firmware
    233
  - Verify the Firmware Upgrade
    237
  - Upgrade Drive Firmware with Driveexplorer Software
    238
    
    Before You Begin
    238
    
    Select Axis Modules to Upgrade
    238
    
    Hyperterminal Configuration
    240
    
    Flash Firmware
    242
  - Introduction
    245
- Appendix D
  
  245
  - Before You Begin
    245
  - Calculate Total Bus Capacitance
    246
  - Calculate Additional Bus Capacitance
    247
  - Bulletin 2094 Drive Capacitance Values
    247
  - Common Bus Capacitance Example
    248
  - Set the Additional Bus Capacitance Parameter with
    249
  - Driveexplorer Software
    249
    
    Remove SERCOS Communication
    249
    
    Set the Additional Bus Capacitance Parameter
    250
    
    Save the Add Bus Cap Parameter to Non-Volatile Memory
    251
    
    Reconnect SERCOS Communication
    252
  - Introduction
    253
- Appendix E
  
  253
  - Before You Begin
    253
  - Change IDN Parameter Values
    254
    
    Read the Present IDN Parameter Value
    254
    
    Calculate the New IDN Value
    256
    
    Write the New IDN Parameter Value
    257
  - Introduction
    259
- Appendix F
  
  259
  - Before You Begin
    259
  - RBM Module Wiring Examples
    260

Rockwell Automation Allen-Bradley Kinetix 6000 Selection Manual (234 pages)

Motion Control

Brand: Rockwell Automation | Category: Industrial Equipment | Size: 41.09 MB

Table of Contents
2
What's New
3
Kinetix Motion Control Selection Suite
5
Kinetix Integrated Motion
6
Connected Components Platform
7
Select a Kinetix Motion Control System
7
Kinetix 5700 Servo Drives
7
Kinetix 5500 Servo Drives
7
2097-V33PR3-XX
216
2097-V32PR2-XX
216
2097-V31PR2-XX
216
2097-V33PR5-XX
216
2097-V32PR4-XX
216
Kinetix 300
220
Kinetix 300
221
2097-V34PR3-XX
223
2097-V34PR5-XX
223

Rockwell Automation Allen-Bradley Kinetix 6000 Reference Manual (72 pages)

Migration Guidelines

Brand: Rockwell Automation | Category: Servo Drives | Size: 11.49 MB

Table of Contents
3
Conventions Used in this Manual
5
Preface

5
Chapter 1

11
- Checklist for Kinetix 6000 Servo Drive System Migration
  11
- Compare Drive Family System Components
  11
  - Checklist for Kinetix 6000 Servo Drive System Migration
    12
  - Compare Drive Family System Components
    13
System Replacement Considerations

11
- Communication
  18
  - Controller Platforms, Ethernet Modules, and Stratix Switches
    18
- Rotary and Linear Motion
  19
- Cable Lengths
  20
  - Motor Power and Feedback Cables
    20
  - Single Cables
    21
  - Ethernet Cable Lengths
    21
- Circuit Protection
  22
- Control Power
  22
- Physical Dimensions
  22
- Control Signals
  23
  - Digital Inputs/Outputs
    23
  - Dual Position Loop/Auxiliary Feedback
    24
  - Motor Brake
    24
- Safe Torque-Off Safety Features
  24
  - Important Safety Considerations
    25
- Accessories
  26
Chapter 2 Drive Sizing

27
- Output Current Comparison
  28
- Dimension Comparison
  29
Servo Drive and System Comparison

27
- AC Input Power Wiring
  31
  - DC Common-Bus Configurations
    31
  - Contactor Enable Relay
    34
  - Shunt Modules
    34
- Circuit Breaker and Fuse Considerations
  35
- System Layouts and Cables
  38
  - Motor Power and Feedback Cables
    38
  - Single Cables
    39
  - Feedback Connector Kits
    39
  - Typical System Layouts
    40
- Compare Drive Family Features
  42
Chapter 3 Common Replacement Tasks

43
- Drive Sizing Example
  43
- Module Mounting Order
  45
- Kinetix 6000 Network Topology
  45
- Kinetix 5700 Ethernet Topology
  46
- Axis Configuration in Studio 5000 Logix Designer
  49
- Sercos to Ethernet/Ip Network Guidelines
  49
- Fault Structure
  49
- Tuning
  50
System Replacement Examples

43
- Replacement Example #1
  51
- Replacement Example #2
  58
Index

67

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Rockwell Automation Allen-Bradley Kinetix 6000 Manuals

Rockwell Automation Allen-Bradley Kinetix 6000 User Manual (268 pages)

Table of Contents

Preface

Chapter 1

Start

Appendix D

Chapter 2

Planning the Kinetix 6000 Drive System Installation

Chapter 3 Introduction

Mounting the Kinetix 6000 Drive System

Chapter 4

Kinetix 6000 Connector Data

Chapter 5

Connecting the Kinetix 6000 Drive System

Chapter 6

Configure and Startup the Kinetix 6000 Drive System

Appendix D

Chapter 7

Troubleshooting the Kinetix 6000 Drive System

Chapter 8

Removing and Replacing the Kinetix 6000 Drive Modules

Appendix A Power Specifications

Appendix B

Interconnect Diagrams

Appendix C

Upgrading Firmware

Appendix E

Integrating Resistive Brake Modules with Kinetix 6000 Drives

Rockwell Automation Allen-Bradley Kinetix 6000 User Manual (280 pages)

Table of Contents

Chapter 1 Introduction

Chapter 2 System Design Guidelines

Chapter 3

Chapter 4 IAM/AM Module Features

Chapter 5

Connecting the Kinetix 6000 Drive System

Chapter 6

Configure and Start up the Kinetix 6000 Drive System

Chapter 7

Troubleshooting the Kinetix 6000 Drive System

Chapter 8

Appendix A Power Specifications

Appendix B

Appendix C Upgrade Drive Firmware with Controlflash Software

Appendix D

Appendix E

Appendix F

Rockwell Automation Allen-Bradley Kinetix 6000 Selection Manual (234 pages)

Table of Contents

Rockwell Automation Allen-Bradley Kinetix 6000 Reference Manual (72 pages)

Table of Contents

Preface

Chapter 1

System Replacement Considerations

Chapter 2 Drive Sizing

Servo Drive and System Comparison

Chapter 3 Common Replacement Tasks

System Replacement Examples

Index

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