Omron 3G3MX2-A4040-V1 Compact Inverter Manuals

Manuals and User Guides for Omron 3G3MX2-A4040-V1 Compact Inverter. We have 2 Omron 3G3MX2-A4040-V1 Compact Inverter manuals available for free PDF download: User Manual, Instruction Manual

Omron 3G3MX2-A4040-V1 User Manual (620 pages)

MX2 Series Type V1 Multi-function Compact Inverter

Brand: Omron | Category: Inverter | Size: 31 MB

Introduction

3
- Intended Readers
  3
Manual Configuration

4
Manual Structure

5
- Special Information
  6
Sections in this Manual

7
Terms and Conditions Agreement

8
Safety Precautions

10
- Explanation of Symbols
  11
Precautions for Safe Use

14
- Operation and Adjustment
  14
- Maintenance and Inspection
  15
Precautions for Correct Use

16
- Motor Overload Protection
  16
- Warning Label
  17
Regulations and Standards

18
- Ec Directives and Ul/Cul Standards
  18
Trademarks

19
Items to Check after Unpacking

20
- Checking the Nameplate
  20
- Checking the Accessories
  21
Related Manuals

22
Revision History

23
- Table of Contents
  24
Contents

25
- Overview
  33
Section 1 Overview

34
- Overview of Functions
  
  34
- Appearance and Part Names
  
  40
- Specifications
  
  44
  - Standard Specifications
    44
  - Common Specifications
    47
  - External Dimensions
    49
- Restrictions
  
  55
- Comparison with Previous Model
  
  57
  - Modbus Mapping Function
    58
  - Design
    61
Section 2 Design

64
- Installation
  
  64
  - Inverter Installation
    64
  - Installation Environment
    64
  - Installation Conditions
    65
- Removal of each Part
  
  67
  - Removing Covers
    67
  - Terminal Blocks
    68
  - Preparing Backing Plate
    69
- Wiring
  
  70
Section 3 Operation and Test Run

112
Operation of Digital Operator

112
- Part Names and Descriptions
  112
- Key Operation Method
  114
- Transition of Parameter Display
  115
- Parameter Initialization
  117
- Returning Display to D
  119
Connections and Functions of CX-Drive

121
- CX-Drive Connection Method
  121
- Overview of CX-Drive Functions
  125
Flow of Test Run

129
Operation Items for Test Run

130
- Parameter Setting
  132
- No-Load Run
  133
  - Stopping Motor
    133
  - Load Run
    134
  - Parameter List
    135
Section 4 Parameter List

136
Monitor Mode

136
- Group D
  136
Function Mode

139
- Group F: Basic Function Parameters
  139
Extended Function Mode

140
Section 5 Basic Settings

179
Parameter Display and Parameter Initialization

179
- Display Selection
  179
- Parameter Initialization
  182
V/F Control Settings

185
- Control Method (V/F Characteristics)
  185
- Heavy Load/Light Load Selection
  188
Motor Parameter Settings

192
- Motor Capacity/Pole Number Selection
  192
- Electronic Thermal Function
  192
- Additional Information
  193
- Electronic Thermal Characteristics
  194
- Reduced Torque Characteristics
  194
- Constant Torque Characteristics
  195
- Base Frequency and Maximum Frequency of Motor
  197
RUN Command Settings

198
- RUN Command Selection
  198
Frequency Reference Settings

200
- Frequency Reference Selection
  200
- Frequency Reference Correlation Chart
  206
- Frequency Limit
  207
Acceleration/Deceleration Time Settings

209
- Acceleration/Deceleration Pattern
  210
- 2-Step Acceleration/Deceleration Function
  213
- Stop Method Settings
  
  215
  - Stop Selection
    215
  - Free-Run Stop Selection
    215
  - STOP Key Selection
    218
- Reset Method Settings
  
  219
  - Reset
    219
  - Restart after Resetting
    221
- Multi-Function Input Settings
  
  223
  - Multi-Function Input Selection
    223
  - Multi-Function Input Operation Selection
    224
  - Input Terminal Response Time
    224
  - Forward RUN Command (FW) and Reverse RUN Command (RV)
    224
  - Multi-Step Speed Operation Function
    225
  - Jogging (JG)
    228
  - 2-Step Acceleration/Deceleration (2CH)
    229
  - Reset (RS)
    229
  - 3-Wire Input Function (STA, STP, F/R)
    230
- Multi-Function Output Settings
  
  231
  - Multi-Function Output Selection
    231
  - Multi-Function Output Operation Selection
    231
  - Multi-Function Output ON/OFF Delay Time
    232
  - Signal During RUN (RUN)
    232
  - Constant Speed Arrival Signal (FA1)
    233
  - Alarm Signal (AL)
    233
  - 0-Hz Detection Signal (ZS)
    234
  - Operation Ready (IRDY)
    235
  - Forward Run Signal (FWR)
    235
  - Reverse Run Signal (RVR)
    235
- Torque Boost Function Settings
  
  236
  - Torque Boost
    236
  - Automatic Torque Boost
    237
  - Manual Torque Boost
    238
- Measures against Overvoltage
  
  239
  - Overvoltage Suppression Function During Deceleration
    239
  - Regenerative Braking Function
    241
    
    Vector Control and Applied Functions
    243
Section 6 Vector Control and Applied Functions

245
- Sensorless Vector Control
  
  245
- Torque Limit Function
  
  254
  - Torque Limit Function Settings
    254
  - Torque LADSTOP Function Settings
    256
- Overtorque/Undertorque Function
  
  257
  - Overtorque/Undertorque Function Settings
    257
- Torque Control
  
  258
  - Torque Control Settings
    258
  - Torque Bias Function Settings
    259
- V/F Control with Speed Feedback
  
  260
Brake Control Function

267
- Operation Sequence of Brake Control Function
  267
- Brake Control Function Settings
  268
Simple Position Control

270
PM Motor Mode

295
- PM Motor and PM Motor Control
  295
- Functional Limitations in PM Motor Mode
  297
- Switching to PM Motor Mode
  299
- Offline Auto-Tuning for PM Motor Parameters
  299
- PM Motor Parameter Settings
  303
- Adjustment of PM Motor Mode Settings
  305
- Other Functions
  311
Section 7 Other Functions

314
Monitor Mode

314
- Output Frequency Monitor [D001]
  314
- Output Current Monitor [D002]
  314
- RUN Direction Monitor [D003]
  315
- PID Feedback Value Monitor [D004]
  315
- Multi-Function Input Monitor [D005]
  315
- Multi-Function Output Monitor [D006]
  316
- Output Frequency Monitor (after Conversion) [D007]
  316
- Real Frequency Monitor [D008]
  317
- Torque Reference Monitor [D009]
  317
- Torque Bias Monitor [D010]
  318
- Output Torque Monitor [D012]
  318
- Output Voltage Monitor [D013]
  318
- Input Power Monitor [D014]
  319
- Integrated Power Monitor [D015]
  319
- Total RUN Time Monitor [D016]
  320
- Total Power on Time Monitor [D017]
  320
- Fin Temperature Monitor [D018]
  320
- Life Assessment Monitor [D022]
  321
- Program Counter (Driveprogramming) [D023]
  321
- User Monitor 0 to 2 (Driveprogramming) [D025 to D027]
  321
- Position Command Monitor [D029]
  322
- Current Position Monitor [D030]
  322
- Dual User Monitor [D050]
  323
- Inverter Mode Monitor [D060]
  323
- Frequency Reference Source Monitor [D062]
  324
- Run Command Source Monitor [D063]
  324
- Fault Counter [D080]
  324
- Fault Monitor 1 to 6 [D081 to 086]
  325
- Warning Monitor [D090]
  325
- DC Voltage Monitor [D102]
  325
- Regenerative Braking Load Rate Monitor [D103]
  326
- Electronic Thermal Load Rate Monitor [D104]
  326
- Analog Voltage Input FV Monitor [D130]
  326
- Analog Current Input FI Monitor [D131]
  326
- Pulse Train Input RP Monitor [D133]
  327
- PID Deviation [D153]
  327
- PID Output Monitor [D155]
  327
- Multi-Function Input/Output Functions
  
  328
  - Multi-Function Input Selection
    328
  - Other Functions
    329
  - Multi-Function Output Selection
    330
- Analog I/O Settings
  
  332
  - Analog Input (FV, FI)
    332
  - Analog Input Filter
    334
  - Analog Command Hold Function (AHD)
    334
  - Analog Input Adjustment
    335
  - Analog Input Start/End Function Settings
    335
  - Terminal MP (Pulse/Pwm Output)
    337
  - Terminal am (Analog Output)
    339
- Inverter Control Settings
  
  341
  - Carrier Frequency
    341
  - Automatic Carrier Reduction
    342
  - 2Nd Control Function (SET)
    343
- Other Operation Functions
  
  345
  - Starting Frequency
    345
  - Reduced Voltage Startup Selection
    346
  - Frequency Jump Function
    346
  - Acceleration/Deceleration Stop Function
    347
  - RUN Direction Limit Selection
    348
  - Permission of RUN Command
    348
  - Frequency Calculation Function
    349
  - Frequency Addition Function
    349
  - Remote Operation Function (UP/DWN)
    350
  - Output Voltage Gain
    351
  - AVR (Automatic Voltage Regulator) Function
    352
  - PID Function
    354
  - Feedback Selection
    357
  - Automatic Energy-Saving Operation Function
    360
  - Commercial Switching (CS)
    360
  - Stabilization Parameter
    362
  - Pulse Train Frequency Input
    362
  - LAD Cancel Function
    363
- Digital Operator and Operation Functions
  
  364
- Restart Functions
  
  371
- Functions Related to Protection, Warning, and Various Output Signals
  
  382
  - Free-Electronic Thermal Function
    382
  - Motor Electronic Thermal Function
    383
  - Electronic Thermal Warning
    385
  - Overload Limit/Overload Warning
    386
  - Overload Warning
    388
  - Overcurrent Suppression Function
    389
  - External Trip (EXT)
    389
  - Thermistor Trip Function
    390
  - Signal During RUN (RUN)
    390
  - Frequency Arrival Signal (FA2 to FA5)
    391
  - RUN Time/Power on Time over (RNT/ONT)
    392
  - Logic Operation Output Signal (LOG1 to LOG3)
    393
  - Capacitor Life Warning Signal (WAC)
    394
  - Cooling Fan Operation
    394
  - Cooling Fan Life Warning Signal (WAF)
    395
  - Communication Disconnection Detection Signal (Ndc)
    395
  - Starting Contact Signal (FR)
    396
  - Cooling Fin Overheat Warning (OHF)
    396
  - Low Current Signal (LOC)
    397
  - Fatal Fault Signal (MJA)
    397
  - Window Comparator (WCFV/WCFI) (Disconnection Detection Fvdc/Fidc)
    399
  - Frequency Reference Selection Status Signal (FREF)
    399
  - RUN Command Status Signal (REF)
    399
  - 2Nd Control Selection Signal (SETM)
    400
DC Injection Braking Function

401
- DC Injection Braking (DB)
  401
Safety Function (under Application for Standards)

407
- Overview of Safety Function
  407
- Safety Function Settings
  407
- Wiring Safety Function for Use
  408
- Wiring Example
  409
Option/Applied Functions (Group P)

411
Section 8 Communications Functions

415
Communications Specifications

415
RS485 Terminal Arrangement and Connection

416
Modbus Communication Parameters

417
- Communications Functions
  418
Modbus Communication Protocol

419
- Message Configuration
  419
- Slave Address
  420
- Required Communications Time
  421
- Normal Response
  421
- Abnormal Response
  421
- No Response
  422
Explanation of each Function Code

423
- Read Coil Status [01 Hex]
  423
- Read from Holding Register [03 Hex]
  424
- Write to Coil [05 Hex]
  425
- Write to Holding Register [06 Hex]
  426
- Loop-Back Test [08 Hex]
  427
- Write to Multiple Coils [0F Hex]
  428
- Write to Multiple Holding Registers [10 Hex]
  430
- Read/Write From/To Multiple Holding Registers [17H]
  431
- Exception Response
  432
Saving a Change to Holding Register (Enter Command)

433
- How to Issue Enter Command
  433
- EEPROM Write Mode
  435
Modbus Mapping Function

436
- Operation of Modbus Mapping Function
  436
- Modbus Mapping Function Settings
  437
- Compressed Single-Word Registers
  438
- Troubleshooting for Modbus Mapping Function
  440
- Endian Function
  441
Co-Inverter Communication

443
- Co-Inverter Communication Parameters
  444
- Co-Inverter Communication Settings
  447
- Modbus Communication Data Lists
  
  449
  - Coil Number List
    449
  - Monitor Function/Enter Command Register List
    453
  - Group F Register List
    462
  - Group A/B/C/H/P Register List
    463
  - 2Nd Control Register Number List
    508
    
    Overview of Driveprogramming
    513
Troubleshooting

517
- Alarm Display and Remedies
  
  518
  - Alarm Display
    518
  - Alarm Code List
    520
  - Option Unit Protective Function List
    526
  - Warning Display
    528
  - Other Indications on Digital Operator
    529
- Troubleshooting
  
  530
- Maintenance and Inspection
  
  539
  - Daily Inspection
    541
  - Cleaning
    541
  - Periodic Inspection
    541
  - Daily/Periodic Inspection Items
    542
  - Megger Test
    545
  - Withstand Voltage Test
    545
  - Inverter/Converter Unit Test
    545
  - I/O Voltage/Current/Electric Power Measurement Method
    547
Section 12 Options

551
- Overview of Optional Equipment
  
  551
  - Part Names and Descriptions
    551
- Regenerative Braking Unit (Model: 3G3AX-RBU )
  
  553
  - Specifications
    553
  - External Dimensions
    555
  - Connection Examples
    559
- Braking Resistor (Model: 3G3AX-RBA/RBB/RBC )
  
  560
  - Specifications
    560
  - External Dimensions
    561
  - Connection Examples
    563
- Regenerative Braking Unit and Braking Resistor Combination Selection Table
  
  564
- DC Reactor (Model: 3G3AX-DL )
  
  568
  - Specifications
    568
  - External Dimensions
    570
  - Connection Examples
    572
- AC Reactor (Model: 3G3AX-AL )
  
  573
  - Specifications
    573
  - External Dimensions
    574
  - Connection Examples
    575
- Input Noise Filter (Model: 3G3AX-NFI )
  
  576
  - Specifications
    576
  - External Dimensions
    577
  - Connection Examples
    581
- Output Noise Filter (Model: 3G3AX-NFO )
  
  582
  - Specifications
    582
  - External Dimensions
    583
  - Connection Examples
    584
- Radio Noise Filter (Model: 3G3AX-ZCL )
  
  585
  - Specifications
    585
  - External Dimensions
    586
  - Connection Examples
    586
- 12-10EMC Noise Filter
  
  587
  - Specifications
    587
  - Connection Examples
    588
- 12-11Digital Operator (Model: 3G3AX-OP01)
  
  589
  - Specifications
    589
  - External Dimensions
    590
- 12-12Digital Operator Cable (Model: 3G3AX-OPCN )
  
  591
  - Specifications
    591
  - External Dimensions
    591
- 12-13Ethercat Communications Unit (Model: 3G3AX-MX2-ECT)
  
  592
  - Specifications
    592
  - External Dimensions
    593
- 12-14Componet Communications Unit (Model: 3G3AX-MX2-CRT-E)
  
  594
  - Specifications
    594
  - External Dimensions
    595
- 12-15Devicenet Communications Unit (Model: 3G3AX-MX2-DRT-E)
  
  596
  - Specifications
    596
  - External Dimensions
    597
Appendices

599
- Derating
  
  600
- Smoothing Capacitor Life Curve
  
  606
- Life Alarm Output
  
  607
- Ul/Cul Standards Cautions
  
  608
- Overview of Inverter Selection
  
  610
Index

615

Omron 3G3MX2-A4040-V1 Instruction Manual (4 pages)

3G3MX2-A*-V1 Multi-function Compact Inverter

Brand: Omron | Category: Inverter | Size: 0 MB

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Omron 3G3MX2-A4040-V1 User Manual (620 pages)

Table of Contents

Introduction

Manual Configuration

Manual Structure

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Trademarks

Items to Check after Unpacking

Related Manuals

Revision History

Contents

Section 1 Overview

Overview of Functions

Appearance and Part Names

Specifications

Restrictions

Comparison with Previous Model

Section 2 Design

Installation

Removal of each Part

Wiring

Section 3 Operation and Test Run

Operation of Digital Operator

Connections and Functions of CX-Drive

Flow of Test Run

Operation Items for Test Run

Section 4 Parameter List

Monitor Mode

Function Mode

Extended Function Mode

Section 5 Basic Settings

Parameter Display and Parameter Initialization

V/F Control Settings

Motor Parameter Settings

RUN Command Settings

Frequency Reference Settings

Acceleration/Deceleration Time Settings

Stop Method Settings

Reset Method Settings

Multi-Function Input Settings

Multi-Function Output Settings

Torque Boost Function Settings

Measures against Overvoltage

Section 6 Vector Control and Applied Functions

Sensorless Vector Control

Torque Limit Function

Overtorque/Undertorque Function

Torque Control

V/F Control with Speed Feedback

Brake Control Function

Simple Position Control

PM Motor Mode

Section 7 Other Functions

Monitor Mode

Multi-Function Input/Output Functions

Analog I/O Settings

Inverter Control Settings

Other Operation Functions

Digital Operator and Operation Functions

Restart Functions

Functions Related to Protection, Warning, and Various Output Signals

DC Injection Braking Function

Safety Function (under Application for Standards)

Option/Applied Functions (Group P)

Section 8 Communications Functions

Communications Specifications

RS485 Terminal Arrangement and Connection

Modbus Communication Parameters

Modbus Communication Protocol

Explanation of each Function Code

Saving a Change to Holding Register (Enter Command)

Modbus Mapping Function

Co-Inverter Communication

Modbus Communication Data Lists