Mitsubishi Electric MELDAS 60S Series Manuals

Manuals and User Guides for Mitsubishi Electric MELDAS 60S Series. We have 3 Mitsubishi Electric MELDAS 60S Series manuals available for free PDF download: Parameter Manual, Maintenance Manual, Programming Manual

Mitsubishi Electric MELDAS 60S Series Maintenance Manual (323 pages)

Brand: Mitsubishi Electric | Category: Control Systems | Size: 7.95 MB

Table of Contents
6
Connection Manual
13
Outline
14
Configuration
15
System Configuration List
15
M64A/M64 System Configuration List
15
M64AS/M64S/M65/M65S/M66/M66S System Configuration List
16
List of Configuration Units
17
Control Unit
17
HR111/113/114/146 Card
17
Communication Terminal
18
Base I/O Unit
19
Remote I/O Unit
20
Scan I/O Card
20
Extended I/O Card
20
Installation
21
General Specification
21
General System Diagram
23
M64A/M64
23
M64As/M64S/M65/M65S/M66/M66S
24
Example of Connection When Using V1/V2/SP for Drive Section
25
Heat Radiation Countermeasures
26
Noise Countermeasures
28
Connection of FG (Frame Ground)
28
Shield Clamping of Cables
29
Connecting Spark Killers
30
Installation
31
FG Connection of M64AS/64S/65/65S/66/66S
32
Control Unit
33
Outline of Control Unit
33
Configuration of Type
33
Features of each Unit
33
FCU6-MU011 Control Unit (MELDAS64 Compatible)
34
Names and Functions of each Section
34
Connection of Power Supply
35
Connection of External Emergency Stop
35
Connection of Communication Terminal
36
Connection of Base I/O Unit
36
Connection of Synchronous Feed Encoder
36
Connection of I/O Link (When Using M64)
37
Connector Pin Assignment
39
FCU6-MU021/MU032/MA031 Control Unit
42
(MELDAS64AS/M64S/65/65S/66/66S Compatible)
42
Names and Functions of each Section
42
Connection of Power Supply
43
Connection of External Emergency Stop
43
Connection of Communication Terminal
44
Connection of Base I/O Unit
44
Connection of Synchronous Feed Encoder
44
Connection of I/O Link (When Using MELDAS64AS/M64S/65/65S/66/66S)
45
Connector Pin Assignment
46
Communication Terminal
49
Outline of Communication Terminal
49
Configuration of Type
49
Features of each Unit
49
FCU6-DUT32 Display Unit (10.4-Type Monochrome LCD)
50
Names and Functions of each Section
50
Connection of Power Supply
51
Connection of Control Unit
51
Connection of NC Keyboard
51
Connection of Remote I/O Unit
52
Adjustment of Display Screen
52
Connector Pin Assignment
53
FCU6-DUN33 Display Unit (10.4-Type Color LCD)
55
Names and Functions of each Section
55
Connection of Power Supply
56
Connection of Control Unit
56
Connection of NC Keyboard
56
Connection of Remote I/O Unit
57
Connector Pin Assignment
58
FCU6-DUN22 Display Unit (8.4-Type Color LCD)
61
Names and Functions of each Section
61
Connection of Power Supply
62
Connection of Control Unit
62
Connection of NC Keyboard
63
Connection of Remote I/O Unit
64
Adjustment of Display Screen
64
Connector Pin Assignment
65
FCUA-LD10/LD100 Display Unit (7.2-Type Monochrome LCD)
67
Names and Functions of each Section
67
Connection of Power Supply
68
Connection of Control Unit
68
Connection of NC Keyboard
68
Connection of Remote I/O Unit
69
Adjustment of Display Screen
70
Connector Pin Assignment
71
Control Unit
71
FCUA-EL10 Display Unit (9.5-Type EL) * Cannot be Used with M60S Series
73
Names and Functions of each Section
73
Connector Pin Assignment
73
Connection of NC Keyboard Unit
74
FCUA-CR10/CT100/CT120 Display Unit (9-Type Monochrome CRT)
75
Names and Functions of each Section
75
Connector Pin Assignment
75
Connection of Power Supply
76
Connection of NC Keyboard Unit
76
FCUA-KB10/KB12/KB20/KB30 and FCU6-KB021/KB022/031 NC Keyboard Unit
77
Names and Functions of each Section
77
Connection of Control Unit
78
Connection of Display Unit
78
Connection of Power Supply
80
Connector Pin Assignment
81
Keyboard and Display Unit Installation Pitch
84
Connection of Base I/O Unit
87
Outline of I/O Unit
87
Configuration of Model Name
87
Configuration and Functions of each Unit
87
Base I/O Unit Connection System Drawing
88
Connection of Power Supply
91
Connection of I/O Signal
92
Example of Remote I/O Unit Connection
94
Connection of Servo Drive Unit
95
Connection of Synchronous Feed Encoder
96
Connection of Skip Signal (Sensor)
97
Connection of Manual Pulse Generator
98
Connector Pin Assignment
100
Connection of Remote I/O Unit
103
Outline of Remote I/O Unit
103
Names of each Remote I/O Unit Section
104
Setting of Station No. When Using Multiple Remote I/O Units
105
Outline of Digital Signal Input Circuit
107
Outline of Digital Signal Output Circuit
109
Outline of Analog Signal Output Circuit
110
Outline of Analog Signal Input Circuit
111
Connection of FCUA-DX10
112
Unit and Machine Control Signal
112
Connection of FCUA-DX14
114
Unit and Analog Input/Output Signal
114
Connection of FCUA-DX11
115
Unit and Machine Control Signal
115
Connection of FCUA-DX12
117
Unit and Machine Control Signal
117
Cables
119
Connection of Scan DI/DO
120
Outline
120
Hardware Interface
120
Connections
123
CONNECTION of 200Ma OUTPUT DI/DO UNIT FCU6-HR377
128
Connection System Drawing
128
Connection of Power Supply
131
Connection of 1St Card's Power Supply
131
Connection of 2Nd Card's Power Supply
132
Connection of DI/DO Signal
133
Example of Remote I/O Unit Connection
135
Connection of Servo Drive Unit
136
Connection of Synchronous Feed Encoder
137
Connection of Skip Signal (Sensor)
138
Connection of Manual Pulse Generator
139
Connector Pin Assignment
141
Fuse for Machine Output Circuit Protection
144
CONNECTION of 200Ma OUTPUT DI/DO UNIT FCU6-HR378
145
Connection System Drawing
145
Connection of Power Supply
148
Connection of 1St Card's Power Supply
148
Connection of 2Nd Card's Power Supply
149
Connection of DI/DO Signal
150
Example of Remote I/O Unit Connection
154
Connection of Servo Drive Unit
155
Connection of Synchronous Feed Encoder
156
Connection of Skip Signal (Sensor)
157
Connection of Manual Pulse Generator
158
Connector Pin Assignment
160
Fuse for Machine Output Circuit Protection
163
Explanation of LED Function
164
Connection of Qy231 Extended I/O Card
165
Outline
165
Hardware Interface
165
Connections
168
Option Card
172
External PLC Link I (M-NET Interface)
172
Names and Functions of each Section
172
Connector Pin Assignment
172
Connection with MELSEC
173
External PLC II (MELSEC Bus Connection)
174
Names and Functions of each Section
174
Connection with MELSEC
174
Connection of High-Speed Program Server Unit
175
Connector Layout
175
Inserting the IC Card
176
Connection of Ethernet Cable
177
Connection of Ethernet Function
178
Connection of I/O Device by CC-Link
179
Names and Functions of each Sections
179
Connector Pin Assignment
180
Connection with I/O Device
180
Connection of External Battery Unit
182
Appendix 1 Outline Drawing
183
Appendix 1.1 Control Unit Outline Drawing
183
Appendix 1.1.1 M64A Control Unit Outline Drawing
183
Appendix 1.1.2 M64AS/64S/65/65S/66/66S Control Unit Outline Drawing
184
Appendix 1.2 Communication Terminal Outline Drawing
185
Appendix 1.2.1 FCUA-CT100/CT120
185
Appendix 1.2.2 FCUA-CR10
186
Appendix 1.2.3 FCUA-KB10/KB12/EL10
187
Appendix 1.2.4 FCUA-LD100
188
Appendix 1.2.5 FCUA-LD10
189
Appendix 1.2.6 FCU6-DUT32
190
Appendix 1.2.7 FCU6-DUT33
191
Appendix 1.2.8 FCUA-KB20/KB30
192
Appendix 1.2.9 FCU6-KB021/KB031
193
Appendix 1.2.10 FCU6-DUN22
194
Appendix 1.2.11 FCU6-KB022
195
Appendix 1.2.12 Key Arrangement
196
Appendix 1.3 Base I/O Unit Outline Drawing
197
Appendix 1.4 Remote I/O Unit Outline Drawing
198
Appendix 1.5 HR347/357 (Scan I/O) Card Outline Drawing
199
Appendix 1.6 FCU6-HR377 Unit Outline Drawing
200
Appendix 1.7 FCU6-HR378 Unit Outline Drawing
201
Appendix 1.8 QY231 Card Outline Drawing
202
Appendix 1.9 Example of Control Unit and FCU6-HR377 Layout
203
Appendix 1.10 Example of Control Unit and FCU6-HR378 Layout
204
Appendix 1.11 Manual Pulse Generator (HD60) Outline Drawing
205
Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing
206
Appendix 1.13 HR591 (I/O Link Relay Branching Wire) Card Outline Drawing
207
Appendix 1.14 HR211 Card Outline Drawing
207
Appendix 1.15 QY261 Card Outline Drawing
208
Appendix 1.16 External Battery Unit Outline Drawing
209
Appendix 1.17 Outline and Installation Outline Drawing
210
For Grounding Plate and Clamp Fitting
210
Appendix 1.18 F Installation Plate Outline Drawing
211
Appendix 2 Cable Drawings
212
Appendix 2.1 SH21 Cable (Servo Drive Unit)
214
Appendix 2.2 SH41 Cable (Remote I/O)
214
Appendix 2.3 R301 Cable (DI/DO)
214
Appendix 2.4 F010 Cable (Control Unit Interface)
215
Appendix 2.5 F020/021/022 Cable (Manual Pulse Generator)
216
Appendix 2.6 F030/031/032 Cable (RS-232C)
217
Appendix 2.7 F040/041 Cable (Synchronous Feed Encoder)
218
Appendix 2.8 F050 Cable (Control Unit Interface)
218
Appendix 2.9 F070 Cable (24VDC Input)
219
Appendix 2.10 F120 Cable (Emergency Stop)
219
Appendix 2.11 F190 Cable (RS-232C Device)
220
Appendix 2.12 F240 Cable Manufacturing Drawing (External Battery Unit)
221
Appendix 2.13 FCUA-R031 Cable Manufacturing Drawing (Analog Signal Input /Output)
222
Appendix 2.14 FCUA-R211 Cable Manufacturing Drawing (Communication Terminal Communication)
223
Appendix 2.15 FCUA-R220 Cable Manufacturing Drawing (24VDC Input)
224
Appendix 2.16 FCUA-R500 Cable Manufacturing Drawing [External PLC Link II (MELSEC Bus Connection) A1S Type]
225
Appendix 2.17 FCUA-R501 Cable Manufacturing Drawing
227
[External PLC Link II (MELSEC Bus Connection) A3N Type]
227
Appendix 2.18 ENC-SP1 Cable (Spindle Drive Unit)
229
Appendix 2.19 ENC-SP2 Cable (FR-TK)
229
Appendix 2.20 M-TM Terminator
230
Appendix 2.21 R-TM Terminator
231
Appendix 3 List of Connector Sets
232
Appendix 4 Emc Installation Guidelines
233
Appendix 4.1 Introduction
233
Appendix 4.2 EMC Directives
234
Appendix 4.3 EMC Measures
235
Appendix 4.4 Panel Structure
236
Appendix 4.4.1 Measures for Control Panel Body
236
Appendix 4.4.2 Measures for Door
237
Appendix 4.4.3 Measures for Power Supply
238
Appendix 4.5 Measures for Wiring in Panel
239
Appendix 4.5.1 Precautions for Wiring in Panel
239
Appendix 4.5.2 NC Unit Grounding Wire
240
Appendix 4.5.3 Shield Treatment of Cables
241
Appendix 4.6 Parts for EMC Measures
243
Appendix 4.6.1 Shield Clamp Fitting
243
Appendix 4.6.2 Ferrite Core
244
Appendix 4.6.3 Surge Protector
245
Appendix 4.6.4 Selection of Stabilized Power Supply
248
APPENDIX 5 PRECAUTIONS for COMPLIANCE to Ul/C-UL STANDARDS
249
Appendix 6 Trasportation Restrictions for Lithium Batteries
250
Appendix 6.1 Restriction for Packing
250
Appendix 6.1.1 Target Products
250
Appendix 6.1.2 Handling by User
251
Appendix 6.1.3 Reference
253
Appendix 6.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation
254
Appendix 6.2.1 Outline of Regulation
254
Appendix 6.2.2 Target Products
254
Appendix 6.2.3 Handling by User
254
Appendix 6.2.4 Reference
254
Appendix 7 Precautions for Use of Peripheral Devices and Commercially Available Devices
255
Maintenance Manual
256
Explanation of Module Functions
257
HR071 Card
257
HR081/082/083 Card
258
HR171 Card
262
HR211 Card
264
HR325, 327, 335, 337 Cards
265
HR357 Card
267
HR377 Card
269
HR378 Card
271
Memory Cassette HR4
274
HR513 Card
275
HR531/534 Cards
277
HR571 Card
281
HR591 Card
282
HR831 Card
283
HR832 Card
284
QY231 Card
286
QY287 Card
288
RX211/RX212 Card
289
RX213 Card
291
RX215 Card
293
HR213 Card
295
RX291 Card
297
HR576 Card
298
Troubleshooting
301
List of Unit Leds
301
Troubleshooting
303
Confirmation of Trouble State
303
When in Trouble
304
Daily Maintenance and Periodic Inspection and Maintenance
308
Maintenance Tools
308
Maintenance Items
308
Escutcheon
309
LCD Panel
309
ATA Memory Card
309
Replacement Methods
310
Cable
310
Durable Parts
312
Control PCB
316
Memory Cassette
318
High-Speed Program Server
319

Mitsubishi Electric MELDAS 60S Series Parameter Manual (443 pages)

CNC

Brand: Mitsubishi Electric | Category: Control Unit | Size: 3.89 MB

Mitsubishi Electric MELDAS 60S Series Programming Manual (322 pages)

PLC Programming

Brand: Mitsubishi Electric | Category: Control Systems | Size: 3.94 MB

Table of Contents
5
System Configuration
9
System Configuration for PLC Development
9
User PLC (Ladder) Development Procedure
10
PLC Processing Program
11
PLC Processing Program Level and Operation
11
User Memory Area Configuration
11
Input/Output Signals
12
Input/Output Signal Types and Processing
12
Handling of Input Signals Designated for High-Speed Input
13
High-Speed Input/Output Designation Method
14
Parameters
15
PLC Constants
15
Bit Selection Parameters
16
Explanation of Devices
20
Devices and Device Numbers
20
Device List
20
Detailed Explanation of Devices
21
Input/Output X, y
21
Internal Relays M and F, Latch Relay L
22
Special Relays SM
22
Timer T
23
Counter C
25
Data Register D
25
File Register R
26
Index Registers Z
27
Nesting N
28
Pointer P
29
Decimal Constant K
30
Hexadecimal Constant H
30
Explanation of Commands
31
Command List
31
Basic Commands
31
Function Commands
32
Exclusive Commands
38
Command Formats
39
How to Read the Command Table
39
Of Steps
40
END Command
41
Index Ornament
41
Digit Designation
42
Basic Commands (LD, LDI, AND, ANI, OR, ORI, ANB, ORB
45
Function Commands (=, >, <, +, -, *, /, BCD, BIN, MOV
77
Exclusive Commands
194
ATC Exclusive Command
195
Outline of ATC Control
195
ATC Operation
195
Explanation of Terminology
195
Relationship between Tool Registration Screen and Magazines
196
Use of ATC and ROT Commands
197
Basic Format of ATC Exclusive Command
198
Command List
199
Control Data Buffer Contents
199
File Register (R Register) Assignment and Parameters
200
Details of each Command
202
Precautions for Using ATC Exclusive Instructions
211
Examples of Tool Registration Screen
211
Display of Spindle Tool and Standby Tool
213
S.ROT Commands
214
Command List
214
Tool Life Management Exclusive Command
220
Tool Life Management System
220
Tool Command System
220
Spare Tool Selection System
221
Interface
221
User PLC Processing When the Tool Life Management Function Is Selected
222
Examples of Tool Life Management Screen
230
DDB (Direct Data Bus)
231
Basic Format of Command
231
Basic Format of Control Data
231
External Search
234
Function
234
Interface
234
Search Start Instruction
236
Timing Charts and Error Causes
236
Sequence Program Example
238
Chopping
239
Chopping Operation Start
240
Chopping Operation Stop
242
Chopping Compensation
243
Chopping Interface
246
Parameters (DDB Function Instructions from PLC)
247
Example of Chopping Control by Program Command
253

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