Kohler KD83V16A Manuals

Manuals and User Guides for Kohler KD83V16A. We have 1 Kohler KD83V16A manual available for free PDF download: Operation And Maintenance Manual

Kohler KD83V16A Operation And Maintenance Manual (248 pages)

Diesel engine

Brand: Kohler | Category: Engine | Size: 15 MB

Table of Contents
17
Product Description
23
Technical Description
23
Design Overview
23
Conventions
29
Engine or Component Identification
30
Technical Data
36
Diesel Engine
36
Cylinder Head
36
Coolant Thermostat
36
Starter
36
Battery Charging Alternator
37
Safety
38
Introduction
38
Warnings
38
Target Audience
39
Responsibility of Application Set Owner
39
Recommended Occupations According to International Standards
39
Unauthorized Personnel
41
Use Limits
42
Intended Use
42
Foreseeable Misuse
42
Safety Instructions
44
General Safety Instructions
44
Safety When Starting
45
Preventing Injuries
48
Preventing Bruising
48
Preventing Burns
48
Preventing Fires and Explosion Hazards
49
Preventing Intoxication and Poisoning Hazards
50
Preventing Electrical Hazards
50
Preventing Noise Hazards
50
Preventing Vibrations Hazards
51
Preventing Electro-Magnetic Hazards
51
Preventing Falling Risks
51
Safety Instructions for the Fuel System
51
Personal Protective Equipment (PPE)
52
Accessible Areas
53
Engine Ready for Use or in Operation
53
Engine in Lockout/Tagout or in Low Idle Speed
53
Low Idle Conditions
53
Emergency Stop
54
Signage Recommendations
55
Prevent Property Damage
56
Safety Instructions for Engine Control Unit (ECU)
56
Alarm Conditions
56
Cleanliness Standards and Safety
58
Disposal and Environment Protection
59
Engine Disposal
59
Components Disposal
59
Packaging Material Disposal
60
Transportation - Storage
62
Safe Handling
62
Dimensions and Weight
63
Lifting Device
66
Diesel Engine Storage
67
Storage, Transportation, and Duration Definitions
67
Initial Packaging
68
Unpacking and Depreservation
70
Unpacking
70
Depreservation
71
Suspension of Activity
73
Control and Operation
74
Starting the Engine
74
Final Check
74
Starting in Cold Temperatures
75
Monitoring
76
Monitoring the Running Engine
76
Exhaust
76
Stopping the Engine
78
Shutting down the Engine
78
Emergency Stop
78
Maintenance
80
Maintenance Information
80
Maintenance Intervals
80
Time between Overhaul (TBO)
80
Service Level Definition
80
Task Identification
81
Generator Set Ratings
82
Continuous Operating Power (COP)
82
Prime Power (PRP)
82
Emergency Standby Power (ESP)
82
Maintenance Information
83
General Information
83
Service Level 0 - Monthly Maintenance Activities, TBO 4000 Hours for ESP - Engine Operation - Version: 2024/02-02
83
Service Level 1 - Engine Service, TBO 4000 Hours for ESP - Engine Operation - Version: 2024/02-02
84
Service Level 2 - Engine Service, TBO 4000 Hours for ESP - Advanced Maintenance - Version: 2024/02-02
87
Service Level 0 - Daily Maintenance Activities, TBO 15000 Hours for PRP - Engine Operation - Version: 2024/02-03
88
Service Level 1 - Engine Service, TBO 15000 Hours for PRP - Engine Operation - Version: 2024/02-03
89
Service Level 2 - Engine Service, TBO 15000 Hours for PRP - Advanced Maintenance - Version: 2024/02-03
92
Service Level 0 - Daily Maintenance Activities, TBO 24000 Hours for COP - Engine Operation - Version: 2024/02-04
92
Service Level 1 - Engine Service, TBO 24000 Hours for COP - Engine Operation - Version: 2024/02-04
94
Service Level 2 - Engine Service, TBO 24000 Hours for COP - Advanced Maintenance - Version: 2024/02-04
96
Preparatory Maintenance Activities
98
Post Maintenance Activities
99
Part Reinstallation
99
Spray Painting
99
Post-Maintenance Filling and Bleeding
100
Post-Maintenance Engine Starting
102
1000 - Base Engine
104
Inspecting Engine Overall Condition - SL0-1011
104
Inspecting Engine Running at Idle Speed - SL0-1021
122
Testing Engine in Operation (ESP Application Only) - SL0-1022
123
Removing and Installing Access Panel of Cylinder Head Cover - SL1
124
Checking Valve Clearance - SL1-1122
127
Replacing Oil Separator Filter - SL1-1661
137
2000 - Lubricating Oil System
139
Inspecting Oil System Overall Condition - SL0-2011
139
Changing Engine Oil - SL1-2020
141
Collecting and Analyzing Oil Sample - SL1-2021
145
Replacing Spin-On Oil Filter - SL1-2110
147
Removing and Installing Centrifugal Oil Filter Cover and Cover Clamp - SL1-2220, SL1-2221
149
Sl1-2232
150
Inspecting Oil Cooler - SL1-2411
155
3000 - Cooling System
156
Inspecting Cooling System Overall Condition - SL0-3011
156
Changing Coolant - SL1-3020
157
Collecting and Analyzing Coolant Sample - SL1-3021
159
Inspecting Relief Bore on Coolant Pump - SL1-3201
160
4000 - Fuel System
162
Inspecting Fuel System Overall Condition - SL0-4011, SL0-5311
162
Replacing Fuel Pre-Filter - SL1-4110
163
Replacing Fuel Main Filter - SL1-4120
163
Inspecting HP/LP Fuel Pump - SL1-4221, SL1-4311
166
5000 - Combustion Air and Exhaust Gas System
168
Inspecting Air Intake System Overall Condition - SL0-5011
168
Cleaning Air Filter - SL1-5021
169
Inspecting Charge Air Cooler - SL1-5121
169
Inspecting Exhaust Gas System - SL1-5201
170
Inspecting Exhaust Gas Turbocharger - SL1-5411
171
6000 - Electrical and Control System
173
Inspecting Starter - SL1-6211
173
Inspecting Battery Charging Alternator - SL1-6221
174
Inspecting Belt Drive System of Battery Charging Alternator - SL1-6231
175
Replacing Belt of Battery Charging Alternator - SL1-6232
177
Removing and Installing Cover of Battery Charging Alternator - SL1-6235
178
Lubricants and Operating Fluids
180
Filling Volume
180
Approved Diesel Fuels, Diesel Exhaust Fluids (DEF), and Fuel Additives
180
Approved Engine Oils and Engine Oil Additives
186
Approved Coolants
193
Operating Faults
196
Diagnosis Principles
196
Faults - Cause - Remedy
197
Tools and Devices
202
Tools
202
Special Tools
202
Turning Device
204
Diagnostic Tools
206
Appendix
208
Error Codes
208
Cleaning Agents, Thread-Locking Adhesives and Greases
221
Cleaning Agents and Thread-Locking Adhesives
221
Standard Tightening Torques
222
Lubricant and Threadlocker Application Rules
222
Screws Pre-Tightening, Reuse, and Marking
222
Standard Torques for Hexagonal / Socket / Flange Screws and Hexagonal / Flange Nuts
225
Standard Torques for Internal Drive Pipe Plug with Conical Thread
226
Standard Torques for Metric Fittings
227
Assembling Pipes with Cutting Rings
232
Standard Torques for Flare Fittings
233
Standard Torques for VSTI Screw Plugs for Steel and Iron Cast Part
234
Standard Torques for VSTI Screw Plugs for Aluminum
235
Assembling Pipes with DKO Connectors (EL, ET, EW, GZ, GZR, RED)
237
Standard Torques for Collar Clamps
238
Standard Torques for Pipe Clamps According to DIN 3015
239
Standard Torques for Sensors, Transmitters and Probes
240
Abbreviations - Acronyms
242
Unit Conversion Tables
244
Length Conversion Factors
244
Mass Conversion Factors
244
Pressure Conversion Factors
244
Volume Conversion Factors
244
Power Conversion Factors
245
Moment of Inertia and Torque Conversion Factors
245
Factors of Fuel Consumption Conversion
245
Flow Conversion Factors
245
Temperature Conversion Factors
245
Density Conversion Factors
245
Prefix
246

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Kohler KD83V16A Operation And Maintenance Manual (248 pages)

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