KAESER M43 Manuals

KAESER M43 Manuals

Manuals and User Guides for KAESER M43. We have 1 KAESER M43 manual available for free PDF download: Service Manual

KAESER M43 Service Manual

KAESER M43 Service Manual (246 pages)

Screw Compressor

Brand: KAESER | Category: Air Compressor | Size: 11.08 MB

Table of Contents

Table of Contents
3
1 Regarding this Document Using the Document

11
- Using the Document
  11
- Further Documents
  11
- Copyright
  11
- Symbols and Identification
  11
2 Technical Specification Nameplate

13
- Options
  13
  - Tab. 2 Nameplate
    13
  - Fuel Filter with Water Trap
    14
  - Non-Return Function
    14
  - Tab. 3 Combined Label for Coupling Load and Options Fitted
    14
  - Tab. 4 Tool Lubricator
    14
  - Tab. 5 Non-Return Function
    14
  - Tab. 6 Fuel Filter with Water Trap
    14
  - Tool Lubricator
    14
  - Battery Isolating Switch
    15
  - Chassis
    15
  - Equipment for Fire Hazard Areas
    15
  - Low Temperature Equipment
    15
  - Sealed Floor Pan
    15
  - Tab. 10 Equipment for Fire Hazard Areas
    15
  - Tab. 7 Low Temperature Equipment
    15
  - Tab. 8 Battery Isolating Switch
    15
  - Tab. 9 Sealed Floor Pan
    15
  - Anti-Theft Device
    16
  - Hose Reel
    16
  - Lighting
    16
  - Pedestrian Protection
    16
  - Tab. 11 Chassis
    16
  - Tab. 12 Lighting
    16
  - Tab. 13 Pedestrian Protection
    16
  - Tab. 14 Hose Reel
    16
  - Tab. 15 Anti-Theft Device
    16
- Machine (Without Options)
  17
  - Sound Emission
    17
  - Torques
    17
  - Ambient Conditions
    17
  - Tab. 16 Sound Emission
    17
  - Tab. 17 Sound Pressure Level
    17
  - Tab. 18 Torques for Hex-Head Screws
    17
  - Tab. 19 Ambient Conditions
    17
  - Dimensions
    18
- Chassis
  18
  - Weights
    18
  - Tyres
    18
  - Wheel Fixing Tightening Torque
    18
  - Tab. 20 Machine Weights
    18
  - Tab. 21 Tyres
    18
  - Tab. 22 Wheel Fixing Tightening Torque
    18
- Compressor
  19
  - Working Pressure and FAD
    19
  - Compressed Air Outlet
    19
  - Pressure Relief Valve
    19
  - Temperature
    19
  - Cooling Oil Recommendation
    19
  - Tab. 23 Working Pressure and FAD
    19
  - Tab. 24 Compressed Air Distributor
    19
  - Tab. 25 Relief Valve Activating Pressure
    19
  - Tab. 26 Machine Temperatures
    19
  - Cooling Oil Charge
    20
- Engine
  20
  - Engine Data
    20
  - Tab. 27 Cooling Oil Recommendation
    20
  - Tab. 28 Cooling Oil Charge
    20
  - Oil Recommendation
    21
  - Engine Coolant Recommendation
    21
  - Fluid Volumes
    21
  - Battery
    21
  - Tab. 29 Engine Specification
    21
  - Tab. 30 Engine Oil Recommendation
    21
  - Tab. 31 Engine Fluid Volumes
    21
- Options
  22
3 Safety and Responsibility Basic Information

23
- Specified Use
  23
- Improper Use
  23
- User's Responsibilities
  23
- Dangers
  25
- Safety Devices
  30
- Safety Signs
  30
- Fig. 1 Location of Safety Signs
  30
- Tab. 39 Safety Signs
  31
- In Emergency
  32
  - Correct Fire Fighting
    32
  - Contact with Operating Materials
    32
- Warranty
  32
- Environmental Protection
  33
4 Design and Function Bodywork

34
- Fig. 2 Overview Bodywork
  34
- Component Identification
  35
- Fig. 3 Side View (Canopy Removed)
  35
- Tab. 32 Battery
  35
- Machine Function
  36
- Fig. 4 General Design
  37
- Operating Modes and Control Modes
  38
  - Operating Modes
    38
  - MODULATING Control
    39
- Safety Devices
  39
  - Monitoring Functions with Shutdown
    39
  - Further Safety Devices
    39
- Options
  39
  - Tool Lubricator
    39
  - Low Temperature Equipment
    40
- Fig. 5 Tool Lubricator
  40
- Fig. 6 Frost Protector
  41
- Fig. 7 Coolant Pre-Heating
  41
- Fig. 8 Battery Isolating Switch
  43
  - Optional Anti-Theft Device
    44
  - Transportation Option
    44
  - Tab. 40 Chassis - Overview
    45
5 Installation and Operating Conditions

46
6 Installation Safety

48
7 Initial Start-Up

60
- Fig. 16 Jumper Cable Connection Diagram
  62
  - Starting up Low-Temperature Equipment
    63
  - Tab. 45 Low-Temperature Equipment Checklist
    64
8 Operation

65
9 Fault Recognition and Rectification

72
10 1 Maintenance

77
- Safety
  77
- Maintenance Schedules
  77
- Engine
  82
  - Cooler Maintenance
    82
  - Tab. 58 Regular Maintenance Tasks for Options
    82
- Fig. 23 Checking Coolant Level
  83
  - Tab. 59 Coolant Frost Protection
    84
    
    Air Filter Maintenance
    85
- Fig. 24 Draining the Coolant from the Radiator
  85
- Fig. 25 Engine Air Filter Maintenance
  86
  - Fuel System Maintenance
    87
- Fig. 26 Bleeding the Fuel System
  88
- Fig. 27 Fuel Filter with Water Trap
  90
  - Changing the Engine Oil
    91
- Fig. 28 Changing the Engine Oil
  92
- Fig. 29 Engine Sump Drain Valve
  93
- Fig. 30 Changing the Engine Oil Filter
  94
  - Motor Belt Maintenance
    95
  - Battery Maintenance
    95
- Fig. 31 Warning Stickers on the Battery
  95
  - Compressor
    97
    
    Checking Cooling Oil Level
    97
    
    Topping up the Cooling Oil
    98
- Fig. 32 Checking Cooling Oil Level
  98
  - Changing the Cooling Oil
    99
- Fig. 33 Changing the Cooling Oil
  100
- Fig. 34 Shut-Off Valves for Oil Cooler and Separator Tank
  101
  - Changing the Oil Filter
    102
- Fig. 35 Changing the Oil Filter
  102
  - Changing the Oil Separator Cartridge
    103
- Fig. 36 Changing the Oil Separator Cartridge
  104
- Fig. 37 Oil Separator Tank Dirt Trap Maintenance
  105
  - Air Filter Maintenance
    106
- Fig. 38 Compressor Air Filter Maintenance
  107
  - Pressure Relief Valve Checking
    108
  - Cooler/Radiator Cleaning
    108
  - Chassis
    109
    
    Wheel Checks
    109
- Fig. 39 Cooler/Radiator Cleaning
  109
  - Towbar Maintenance
    110
  - Overrun Braking Mechanism Maintenance
    110
  - Tab. 60 Overrun Brake Mechanism Lubricating Point
    110
  - Greasing the Brake Rods
    111
  - Checking Brake Linings
    111
- Fig. 40 Checking the Brake Lining Thickness
  111
  - Maintain Rubber Sealing Strips
    112
  - Options
    112
    
    Tool Lubricator Maintenance
    112
- Fig. 41 Tool Lubricator Maintenance
  112
  - Frost Protector Maintenance
    113
  - Spark Arrestor Cleaning
    114
- Fig. 42 Filling the Frost Protector
  114
- Fig. 43 Spark Arrestor Cleaning
  115
  - Engine Air Intake Shut-Off Valve Maintenance
    116
- Fig. 44 Engine Air Intake Shut-Off Valve Maintenance
  116
  - Document Maintenance and Service Work
    118
  - Tab. 61 Logged Maintenance Tasks
    118
11 Spares, Operating Materials, Service

119
- Note the Nameplate
  119
- Ordering Consumable Parts and Operating Fluids/Materials
  119
- Tab. 62 Compressor Consumables
  119
- Tab. 63 Consumable Engine Parts
  119
- Kaeser Air Service
  120
- Service Addresses
  120
- Spares for Service and Repair
  120
12 Decommissioning, Storage and Transport 12.1 De-Commissioning

202
- Temporary Decommissioning
  202
- Tab. 64 "Temporarily Decommissioned" Information Notice
  202
- Long-Term Decommissioning
  203
- Transporting
  204
- Fig. 45 Towing Alignment
  205
- Fig. 46 Ball Coupling Function
  206
- Fig. 47 Safety Signs: Secure the Chocks
  208
- Fig. 48 Breakaway Cable Attachment
  208
  - Parking the Compressor
    209
- Fig. 49 Injury Can Occur if the Towbar Is Unsupported and Allowed to Fall
  209
- Fig. 50 Safety Sign - Secure the Chocks
  210
  - Transporting with a Crane
    211
  - Transporting as a Load
    212
- Fig. 51 Load Secured by Straps
  212
  - Storage
    213
  - Disposal
    213
13 Annex 13.1 Marking

215
- Pipeline and Instrument Flow Diagram (P+I Diagram)
  215
- Fig. 52 Marking
  215

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