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HT 3196 i-FRAME
ITT HT 3196 i-FRAME Process Pump Manuals
Manuals and User Guides for ITT HT 3196 i-FRAME Process Pump. We have
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ITT HT 3196 i-FRAME Process Pump manual available for free PDF download: Installation, Operation And Maintenance Manual
ITT HT 3196 i-FRAME Installation, Operation And Maintenance Manual (148 pages)
Goulds Pumps
Brand:
ITT
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Table of Contents
3
Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Safety Regulations for Ex-Approved Products in Potentially Explosive Atmospheres
10
Product Approval Standards
11
Product Warranty
12
Transportation and Storage
13
Inspect the Delivery
13
Inspect the Package
13
Inspect the Unit
13
Transportation Guidelines
13
Pump Handling
13
Lifting Methods
13
Storage Guidelines
15
Pump Storage Requirements
15
Frostproofing
15
Product Description
16
General Description HT 3196
16
Part Description HT 3196
17
General Description I-ALERT ™ Condition Monitor
18
Nameplate Information
19
Installation
22
Preinstallation
22
Pump Location Guidelines
22
Foundation Requirements
23
Baseplate-Mounting Procedures
23
Prepare the Baseplate for Mounting
23
Install the Baseplate Using Shims or Wedges
24
Install the Baseplate Using Jackscrews
24
Install the Baseplate Using Spring Mounting
26
Install the Baseplate Using Stilt Mounting
27
Baseplate-Leveling Worksheet
29
Install the Pump, Driver, and Coupling
30
Pump-To-Driver Alignment
30
Alignment Checks
30
Permitted Indicator Values for Alignment Checks
31
Alignment Measurement Guidelines
31
Attach the Dial Indicators for Alignment
31
Pump-To-Driver Alignment Instructions
32
C-Face Adapter
35
Grout the Baseplate
35
Piping Checklists
36
General Piping Checklist
36
Suction-Piping Checklist
38
Discharge Piping Checklist
40
Commissioning, Startup, Operation, and Shutdown
42
Preparation for Startup
42
Remove the Coupling Guard
42
Check the Rotation
45
Impeller-Clearance Check
45
Impeller Clearances (3196 and HT 3196)
45
Impeller-Clearance Setting
46
Set the Impeller Clearance - Dial Indicator Method (All Except CV 3196)
46
Set the Impeller Clearance - Feeler Gauge Method (All Except CV 3196)
47
Couple the Pump and Driver
48
Install the Coupling Guard
48
Bearing Lubrication
52
Shaft-Sealing Options
54
Mechanical Seal Options
54
Connection of Sealing Liquid for Mechanical Seals
54
Packed Stuffing Box Option
55
Connection of Sealing Liquid for a Packed Stuffing Box
55
Pump Priming
56
Prime the Pump with the Suction Supply above the Pump
56
Prime the Pump with the Suction Supply below the Pump
56
Other Methods of Priming the Pump
58
Start the Pump
58
Activate the I-ALERT ™ Condition Monitor
58
I-ALERT ™ Condition Monitor Routine Operation
59
Pump Operation Precautions
60
Shut down the Pump
60
Deactivate the I-ALERT ™ Condition Monitor
61
Reset the I-ALERT ™ Condition Monitor
61
Make the Final Alignment of the Pump and Driver
61
Maintenance
62
Maintenance Schedule
62
Bearing Maintenance
63
Lubricating-Oil Requirements
63
Regrease the Grease-Lubricated Bearings
64
Lubricate the Bearings after a Shutdown Period
65
Shaft Seal Maintenance
65
Mechanical-Seal Maintenance
65
Packed Stuffing-Box Maintenance
66
Disassembly
66
Disassembly Precautions
66
Tools Required
67
Drain the Pump
67
Remove the Coupling
67
Remove the Back Pull-Out Assembly
68
Remove the Coupling Hub
70
Impeller Removal
70
Seal-Chamber Cover Removal
73
Remove the Seal-Chamber Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
73
Remove the Stuffing-Box Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
74
Remove the Frame Adapter (Mti, Lti , XLT-I)
75
Remove the Inboard Labyrinth Oil Seal
75
Power-End Disassembly
75
Disassemble the Bearing Frame
84
Guidelines for I-ALERT ™ Condition Monitor Disposal
84
Disassemble the C-Face Adapter
85
Pre-Assembly Inspections
85
Replacement Guidelines
85
Shaft and Sleeve Replacement Guidelines
87
Bearing-Frame Inspection
87
C-Face Adapter Inspection
88
Seal Chamber and Stuffing Box Cover Inspection
89
Bearings Inspection
90
Bearing-Housing Inspection
91
Bearing Fits and Tolerances
92
Reassembly
93
Assemble the Rotating Element and the Bearing Frame ( Sti and Mti )
93
Assemble the Rotating Element and the Bearing Frame ( Sti and Mti with Duplex Bearings)
95
Assemble the Rotating Element and the Bearing Frame ( Lti )
98
Assemble the Rotating Element and the Bearing Frame ( XLT-I and I17 )
101
Assemble the Rotating Element and the Bearing Frame ( XLT-I and I17 with Duplex Bearings)
104
Assemble the Frame
107
INPRO Labyrinth Oil Seal Description
110
Assemble the INPRO Labyrinth Oil Seal
110
Assemble the C-Face Adapter
111
Shaft Sealing
111
Install the Impeller
116
Attach the I-ALERT ™ Condition Monitor to the Pump
118
Post-Assembly Checks
119
Reinstall the Back Pull-Out Assembly for the HT 3196
119
Assembly References
119
Spare Parts
121
Interchangeability Drawings
121
HT 3196 Interchangeability
121
Lubrication Conversion
122
Frame Lubrication Conversion
122
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
123
Conversion from Flood-Oil to Pure-Oil Mist
124
Convert from Flood Oil to Regreaseable
124
Troubleshooting
125
Operation Troubleshooting
125
Alignment Troubleshooting
126
Assembly Troubleshooting
126
I-ALERT ™ Condition Monitor Troubleshooting
127
Parts Listings and Cross-Sectional Drawings
128
Parts List
128
Certification: CE or CE ATEX
139
Certificates of Conformance
139
Other Relevant Documentation or Manuals
145
For Additional Documentation
145
Local ITT Contacts
146
Regional Offices
146
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