ITT Goulds Pumps HT 3196 i-FRAME Manuals

Manuals and User Guides for ITT Goulds Pumps HT 3196 i-FRAME. We have 1 ITT Goulds Pumps HT 3196 i-FRAME manual available for free PDF download: Installation, Operation And Maintenance Manual

ITT Goulds Pumps HT 3196 i-FRAME Installation, Operation And Maintenance Manual (167 pages)

Brand: ITT | Category: Water Pump | Size: 17 MB

Table of Contents
3
Introduction and Safety
7
Introduction
7
Requesting Other Information
7
Safety
7
Safety Terminology and Symbols
8
Environmental Safety
9
User Safety
9
Product Warranty
12
Ex Considerations and Intended Use
12
Transportation and Storage
18
Inspect the Delivery
18
Inspect the Package
18
Inspect the Unit
18
Transportation Guidelines
18
Pump Handling
18
Lifting Methods
18
Storage Guidelines
21
Pump Storage Requirements
21
Frostproofing
22
Product Description
23
General Description HT 3196
23
Part Description HT 3196
24
General Description I-ALERT® Equipment Health Monitor
25
Nameplate Information
26
Installation
30
Pre-Installation
30
Pump Location Guidelines
30
Foundation Requirements
31
Baseplate-Mounting Procedures
32
Prepare the Baseplate for Mounting
32
Install the Baseplate Using Shims or Wedges
32
Install the Baseplate Using Jackscrews
33
Install the Baseplate Using Spring Mounting
35
Install the Baseplate Using Stilt Mounting
36
Baseplate-Leveling Worksheet
38
Install the Pump, Driver, and Coupling
39
Pump-To-Driver Alignment
39
Alignment Checks
39
Permitted Indicator Values for Alignment Checks
40
Alignment Measurement Guidelines
40
Attach the Dial Indicators for Alignment
40
Pump-To-Driver Alignment Instructions
41
C-Face Adapter
44
Grout the Baseplate
45
Piping Checklists
46
General Piping Checklist
46
Suction-Piping Checklist
49
Discharge Piping Checklist
51
Commissioning, Startup, Operation, and Shutdown
53
Preparation for Startup
53
Remove the Coupling Guard
54
Check the Rotation
56
Impeller-Clearance Check
56
Impeller Clearances (3196 and HT 3196)
57
Impeller-Clearance Setting
57
Set the Impeller Clearance - Dial Indicator Method (All Except CV 3196, CV 3198, and LF 3196 Size 1X1.5-4)
58
Set the Impeller Clearance - Feeler Gauge Method (All Except CV 3196, CV3198 and LF 3196 Size 1X1.5-4)
59
Couple the Pump and Driver
60
Install the Coupling Guard
61
Bearing Lubrication
66
Shaft-Sealing Options
68
Mechanical Seal Options
68
Connection of Sealing Liquid for Mechanical Seals
68
Packed Stuffing Box Option
68
Connection of Sealing Liquid for a Packed Stuffing Box
69
Install the Shaft Guard - if Provided
69
Pump Priming
70
Prime the Pump with the Suction Supply above the Pump
70
Prime the Pump with the Suction Supply below the Pump
70
Other Methods of Priming the Pump
71
Start the Pump
71
I-ALERT® Equipment Health Monitor
72
Pump Operation Precautions
72
Shut down the Pump
74
Deactivate the I-ALERT® Equipment Health Monitor
74
Reset the I-ALERT® Health Monitor
74
Make the Final Alignment of the Pump and Driver
74
Maintenance
76
Maintenance Schedule
76
Bearing Maintenance
77
Lubricating-Oil Requirements
77
Regrease the Grease-Lubricated Bearings
78
Lubricate the Bearings after a Shutdown Period
79
Shaft Seal Maintenance
80
Mechanical-Seal Maintenance
80
Packed Stuffing-Box Maintenance
80
Disassembly
81
Disassembly Precautions
81
Tools Required
82
Drain the Pump
82
Remove the Coupling
82
Remove the Back Pull-Out Assembly
83
Remove the Coupling Hub
85
Impeller Removal
86
Shaft Guard Removal (if Provided)
88
Seal-Chamber Cover Removal
89
Remove the Seal-Chamber Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
89
Remove the Stuffing-Box Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
90
Remove the Frame Adapter (Mti, Lti, XLT-I)
91
Remove the Inboard Labyrinth Oil Seal
91
Power-End Disassembly
92
Disassemble the Bearing Frame
101
Guidelines for I-ALERT® Equipment Health Monitor Disposal
102
Disassemble the C-Face Adapter
102
Pre-Assembly Inspections
103
Replacement Guidelines
103
Shaft and Sleeve Replacement Guidelines
105
Bearing-Frame Inspection
106
C-Face Adapter Inspection
107
Seal Chamber and Stuffing Box Cover Inspection
108
Bearings Inspection
109
Bearing-Housing Inspection
109
Bearing Fits and Tolerances
110
Reassembly
111
Assemble the Rotating Element and the Bearing Frame (Sti and Mti)
111
Assemble the Rotating Element and the Bearing Frame (Sti and Mti with Duplex Bearings)
114
Assemble the Rotating Element and the Bearing Frame (Lti)
117
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17)
121
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17 with Duplex Bearings)
124
Assemble the Frame
128
INPRO Labyrinth Oil Seal Description
132
Assemble the INPRO Labyrinth Oil Seal
132
Assemble the C-Face Adapter
133
Shaft Sealing
133
Shaft Guard Installation (if Provided)
139
Install the Impeller
141
Post-Assembly Checks
143
Reinstall the Back Pull-Out Assembly for the HT 3196
143
Assembly References
146
Spare Parts
148
Interchangeability Drawings
149
HT 3196 Interchangeability
149
Lubrication Conversion
150
Frame Lubrication Conversion
150
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
151
Conversion from Flood-Oil to Pure-Oil Mist
152
Convert from Flood Oil to Regreaseable
153
Troubleshooting
154
Operation Troubleshooting
154
Alignment Troubleshooting
155
Assembly Troubleshooting
155
Parts List and Cross-Sectionals
157
Parts List
157
Other Relevant Documentation or Manuals
165
For Additional Documentation
165
Local ITT Contacts
166
Regional Offices
166

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ITT Goulds Pumps HT 3196 i-FRAME Installation, Operation And Maintenance Manual (167 pages)

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