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Hyundai Seasall S220S Manuals
Manuals and User Guides for Hyundai Seasall S220S. We have
4
Hyundai Seasall S220S manuals available for free PDF download: Workshop Manual, Installation & Operation Manual, User Manual
Hyundai Seasall S220S Workshop Manual (151 pages)
S Series
Brand:
Hyundai Seasall
| Category:
Engine
| Size: 18.95 MB
Table of Contents
General Information
3
Specifications
3
Tightening Torques
7
Compression Pressure Inspection
9
Special Service Tools
10
Cooling System Components
12
Seawater Pump Removal
14
Heat Exchanger
14
Oil Cooler
15
Water Pump
15
Thermostat
16
Outlet Duct and Fitting
16
Water Outlet and Fitting
16
Engine Coolant Control Assembly
16
Check Engine Coolant Level at Reservoir
17
Check Engine Coolant Quality
17
Water Pump Troubleshooting
18
Timing System
20
Timing Chain
20
Main Bracket Assembly
23
Engine Timing System
23
Cylinder Head Assembly
29
Cylinder Block
39
Connecting Rod
41
Standard Oil Clearance
41
Connecting Rod Mark Location
42
Discrimination of Connecting Rod
42
Crankshaft Pin Journal Mark Location
42
Discrimination of Crankshaft Pin Journal
42
Crankshaft
43
Crankshaft Journal Bore Mark Location
44
Crankshaft Main Journal Mark Location
44
Crankshaft Main Bearing Mark Location
45
Discrimination of Crankshaft Main Bearing
45
Crankshaft Main Bearing Selection Table
45
Flatness of Cylinder Block Gasket Surface
46
Discrimination of Cylinder Bore Size
46
Discrimination of Piston Outer Diameter
46
Cylinder Boring
47
Piston and Piston Ring
47
Piston Pins
48
Piston Ring Side Clearance
48
Piston Ring End Gap
48
Lubrication System Components
53
Engine Oil Schematics
55
Oil and Filter Replacement
56
Inspection
57
Selection of Engine Oil
57
Recommended SAW Viscosity Grades
57
Engine Oil
58
Oil Pump
58
Oil Pan
58
Oil Filter and Cooler Assembly
60
Intake and Exhaust System
61
Inter-Cooler
61
Intake Manifold Components
62
Intercooler
63
Intake Manifold
63
Exhaust Manifold
66
Turbocharger (TC) Components
67
Coupling System
70
Stern Drive
70
Waterjet
70
Shaft Drive
70
Engine Electrical System
71
General Information
72
Alternator
75
Starting System
78
Stator Solenoid Test
79
Free Running Test
79
Amature
81
Commutator Mica Depth
82
Inspect Starter Brush
82
Starter Brush Holder
83
Overrunning Clutch
83
Cleaning
83
Starter Relay
83
Preheating System
84
General Description
84
Glow Plug
84
Glow Control Unit
85
Purpose
85
Cold Resistance
85
Schematic Diagram
86
Fuel System
87
Sensor
88
Fuel Delivery System
88
Boost Pressure Sensor (BPS)
88
Engine Coolant Temperature Sensor(ECTS)
88
Actuators
89
Crankshaft Position Sensor(CKPS)
89
Rail Pressure Sensor (RPS)
89
Fuel Temperature Sensor(FTS)
89
Basic Troubleshooting Guide
92
Problem Analysis Sheet
93
Basic Inspection Procedure
94
Connector Inspection Procedure
95
Checking Point for Connector
95
Wire Harness Inspection Procedure
96
Electrical Circuit Inspection Procedure
96
Check Short Circuit
97
Voltage Check Method
97
Continuity Check Method (with Chassis Ground)
97
Actuation Test
98
Symptom Troubleshooting Guide Table
99
Engine Does Not Start
99
Engine Starts with Difficulty or Starts and Stalls
99
Poor Starting When
99
Unstable Idling
100
Idle Speed too High or too Low
100
Blue, White or Black Smokes
100
Engine Rattling, Noisy Engine
100
Burst Noise
101
Untimely Acceleration/Deceleration and Engine Racing
101
Gap When Accelerating and at Re-Coupling (Response Time)
101
Engine Stop
101
Lack of Power
102
Too Much Power
102
Excessive Fuel Consumption
102
Exhaust Smells
102
Smokes (Black, White, Blue) When Accelerating
103
Fuel Smells
103
The Engine Collapses at Take
103
Engine Does Not Stop
103
Engine Control System
104
Self-Diagnosis
104
Checking Procedure (Self-Diagnosis)
104
Inspection Procedure (Using Generic Scan Tool)
104
Ecm(Engine Control Module)
106
ECM Harness Connector
106
ECM Terminal Function
106
ECM Replacement
108
ECM Problem Inspection Procedure
108
ECM Circuit Diagram – 1
109
ECM Circuit Diagram – 2
110
ECM Circuit Diagram – 3
111
EOI (Engine Operating Indicator System)Circuit Diagram - 1
112
EOI (Engine Operating Indicator System)Circuit Diagram - 2
113
Injector Description
114
Injector Components
114
Operation Principle
115
Piezo Actuator
115
Hydraulic Coupler
115
Pressure Control Valve
116
Needle
116
Circuit Diagram
117
Injector Specific Data Input
120
Compression Test
120
Idle Speed Comparison
120
Injection Quantity Comparison
120
Boost Pressure Sensor & IATS#2
121
Intake Air Temperature Sensor (IATS#1)
122
Engine Coolant Temperature Sensor (ECTS)
123
Function and Operation Principle
123
Camshaft Position Sensor (CMPS)
125
Crankshaft Position Sensor (CKPS)
126
Accelerator Position Sensor (APS)
127
Fuel Temperature Sensor (FTS)
129
Fuel Pressure Control Valve (High Pressure Pump Side)
130
Rail Pressure Regulator Valve (Rail Side)
131
Water Sensor
132
Electric VGT Control Actuator
133
Fuel Line
134
Fuel Delivery System
134
Common Rail Fuel Injection System (CRDI)
135
Low Pressure Fuel Circuit
135
High Pressure Fuel Circuit
135
Low Pressure Fuel Pump
135
Fuel Filter
136
High Pressure Pump
137
Common Rail
139
Diagnosis Trouble Code
141
DTC (Diagnosis Trouble Code) LIST
141
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Hyundai Seasall S220S Installation & Operation Manual (73 pages)
S250/S220 series
Brand:
Hyundai Seasall
| Category:
Engine
| Size: 6.85 MB
Table of Contents
Table of Contents
2
About this Manual
4
Safety Precautions
5
Chapter 1 Engine Overview
6
Engine Components
6
Engine Suspension Eyes
7
Engine Identification
8
Schematic Diagram of Common Rail Diesel Engine
9
Technical Data
10
Performance Curves
11
Engine Dimensions
14
Chapter 2 Engine Mount System
17
Engine Mounting Requirements
17
Mount Dimensions
17
Engine Mount Tool for Sterndrive Model
18
Chapter 3 Cooling & Exhaust System
19
Schematic Diagram of Engine Cooling Circuit
19
Seawater Flow
20
Water Pickup
20
Seawater Strainer
20
Seawater Pump
21
Engine Coolant Flow
23
Engine Coolant
23
Removing Air Bubbles
25
Cabin Heater Connection
25
Exhaust System
26
Chapter 4 Fuel System
27
Fuel Flow
28
Low Pressure Fuel Line
28
Acceleration Sensor and Control Lever
29
Recommended Fuel Quality
30
Draining Water from Fuel Filter
30
Chapter 5 Air Intake System
31
Engine Room Ventilation
31
Air Filter Maintenance
32
Chapter 6 Lubrication System
33
Engine Oil Flow
33
Engine Oil Level Checks
34
Recommended Oil Quality
34
Engine Oil Extaction Pump
35
Oil Filter Replacement
35
Chapter 7 Electrical System
36
Battery Cable Connections
36
Battery Checks
37
Fuse and Relay
38
Chapter 8 Instrument System
40
Instrument Connections
40
Cut-Out for Gauge
42
Cut-Out for Eoi System
42
Chapter 9 Eoi System
43
Overview of Eoi System
43
Information Lcd
43
Switches
44
Alarm Lamps
44
Eoi Connections
45
Eoi Pin Assignment
46
Neutral Switch and Dual Eoi Connection
48
Trim Wiring Connection Diagram
49
Alarm and Dtc(Diagnosis Trouble Code)
50
Alarm and Dtc(Diagnosis Trouble Code)
51
Dtc(Diagnosis Trouble Code) List
53
Chapter 10 Anti Corrosion System
58
Chapter 11 Engine Operation
59
Engine On/Off
59
Engine Break-In
60
Stopping the Engine
60
Emergency Stop
61
Winter Operation and Storage
61
Chapter 12 Engine Storage
62
Chapter 13 Maintenance
63
Predelivery Inspection List
63
Maintenance Schedule
64
Sterndrive & Transmission Maintenance Schedule
65
Maintenance Log
66
Chapter 14 Troubleshooting Guide
67
Chapter 15 Warranty
69
Warranty Registration Card
72
Hyundai Seasall S220S Installation & Operation Manual (80 pages)
Brand:
Hyundai Seasall
| Category:
Engine
| Size: 10.11 MB
Table of Contents
Table of Contents
2
About this Manual
4
Safety Precautions
5
Approximate Conversions from Standard
6
Chapter 1 Engine Overview
7
Engine Components
7
Engine Suspension
8
Engine Identification
9
Schematic Diagram of Common Rail Diesel Engine
10
Technical Data
11
Performance Curves
12
Belt Installation & Engine Dimesions
15
Chapter 2 Engine Mount System
18
Engine Mounting Requirements
18
Mount Dimensions
18
Chapter 3 Cooling & Exhaust System
20
Schematic Diagram of Engine Cooling Circuit
20
Water Pickup
21
Seawater Flow
21
Seawater Pump
22
Engine Coolant
24
Removing Air Bubbles
26
Cabin Heater Connection
26
Exhaust System
27
Chapter 4 Fuel System
28
Low Pressure Fuel Line
29
Acceleration Sensor and Control Lever
30
Recommended Fuel Quality
31
Draining Water from Fuel Filter
31
Chapter 5 Air Intake System
32
Engine Room Ventilation
32
Air Filter Maintenance
33
Chapter 6 Lubrication System
34
Engine Oil Flow
34
Engine Oil Level Checks
35
Recommended Oil Quality
35
Engine Oil Extaction Pump
36
Oil Filter Replacement
36
Chapter 7 Electrical System
37
Battery Cable Connections
37
Battery Checks
38
Fuse and Relay
39
Chapter 8 Instrument System
46
Chapter 9 Eoi System
46
Overview of Eoi System
46
Information Lcd
46
Switches
47
Alarm Lamps
47
Eoi Connections
48
Eoi Pin Assignment
49
Trim Wiring Connection Diagram
52
G-Scan
53
Alarm and Dtc(Diagnosis Trouble Code)
54
Dtc(Diagnosis Trouble Code) List
57
Chapter 10 Anti Corrosion System
62
Engine Break-In
64
Emergency Stop
65
Chapter 11 Engine Operation
66
Chapter 12 Engine Storage
66
Winter Storage
67
Chapter 13 Maintenance
68
The Initial Running Check
68
Maintenance Schedule
69
Sterndrive & Transmission Maintenance Schedule
70
Maintenance Log
71
Chapter 14 Troubleshooting Guide
72
Chapter 15 Warranty
74
Warranty Registration Card
79
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Hyundai Seasall S220S User Manual (69 pages)
S250 & S220 Series Engines
Brand:
Hyundai Seasall
| Category:
Engine
| Size: 11.46 MB
Table of Contents
Table of Contents
2
About this Manual
4
Chapter 1 Engine Overview
5
Engine Components
5
Engine Suspension Eyes
6
Engine Identification
7
Schematic Diagram of Common Rail Diesel Engine
8
Technical Data
9
Performance Curve
10
Engine Dimensions
13
Chapter 2 Engine Mount System
16
Engine Mounting Requirements
16
Mount Dimensions
16
Engine Mount Tool for Sterndrive Model
17
Chapter 3 Cooling & Exhaust System
18
Schematic Diagram of Engine Cooling Circuit
18
The Flow of Seawater
19
Water Pickup
19
Seawater Strainer
19
Seawater Pump
20
The Flow of Engine Coolant
22
Engine Coolant
22
Removing Air Bubble
24
Cabin Heater Connection
24
Exhaust System
25
Chapter 4 Fuel System
26
The Flow of Fuel
27
Low Pressure Fuel Line
27
Acceleration Sensor and Control Lever
28
Recommended Fuel Quality
29
Draining Water from Fuel Filter
29
Chapter 5 Air Intake System
30
Engine Room Ventilation
30
Air Filter Maintenance
31
Chapter 6 Lubrication System
32
The Flow of Engine Oil
32
Engine Oil Level Checks
33
Recommended Oil Quality
33
Engine Oil Extaction Pump
34
Oil Filter Replacement
34
Chapter 7 Electrical System
35
Battery Cable Connections
35
Battery Checks
36
Fuse and Relay
37
Chapter 8 Instrument System
39
Instruments Connection
39
Cut-Out for Gauge
41
Cut-Out for Eoi System
41
Chapter 9 Eoi System
42
Overview of Eoi System
42
Information Lcd Item
42
Switches
43
Alarm Lamps
43
Eoi Connections
44
Eoi Pin Assignment
45
Neutral Switch and Dual Eoi Connection
47
Alarm and Dtc(Diagnosis Trouble Code)
48
Dtc(Diagnosis Trouble Code) List
51
Chapter 10 Anti Corrosion System
56
Chapter 11 Engine Operation
57
Engine On/Off
57
Emergency Stop
58
Winter Operation and Storage
58
Chapter 12 Engine Storage
59
Chapter 13 Maintenance
60
Main Check List
61
Maintenance Schedule
61
Maintenance Log
62
Chapter 14 Troubleshooting Guide
63
Chapter 15 Warranty
65
Warranty Registration Card
65
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