Hyundai Seasall S220P Manuals

Manuals and User Guides for Hyundai Seasall S220P. We have 4 Hyundai Seasall S220P manuals available for free PDF download: Workshop Manual, Installation & Operation Manual, User Manual

Hyundai Seasall S220P Workshop Manual (151 pages)

S Series

Brand: Hyundai Seasall | Category: Engine | Size: 18 MB

General Information
3
Specifications
3
Tightening Torques
7
Compression Pressure Inspection
9
Special Service Tools
10
Cooling System Components
12
Seawater Pump Removal
14
Heat Exchanger
14
Oil Cooler
15
Water Pump
15
Thermostat
16
Outlet Duct and Fitting
16
Water Outlet and Fitting
16
Engine Coolant Control Assembly
16
Check Engine Coolant Level at Reservoir
17
Check Engine Coolant Quality
17
Water Pump Troubleshooting
18
Timing System
20
Timing Chain
20
Main Bracket Assembly
23
Engine Timing System
23
Cylinder Head Assembly
29
Cylinder Block
39
Connecting Rod
41
Standard Oil Clearance
41
Connecting Rod Mark Location
42
Discrimination of Connecting Rod
42
Crankshaft Pin Journal Mark Location
42
Discrimination of Crankshaft Pin Journal
42
Crankshaft
43
Crankshaft Journal Bore Mark Location
44
Crankshaft Main Journal Mark Location
44
Crankshaft Main Bearing Mark Location
45
Discrimination of Crankshaft Main Bearing
45
Crankshaft Main Bearing Selection Table
45
Flatness of Cylinder Block Gasket Surface
46
Discrimination of Cylinder Bore Size
46
Discrimination of Piston Outer Diameter
46
Cylinder Boring
47
Piston and Piston Ring
47
Piston Pins
48
Piston Ring Side Clearance
48
Piston Ring End Gap
48
Lubrication System Components
53
Engine Oil Schematics
55
Oil and Filter Replacement
56
Inspection
57
Selection of Engine Oil
57
Recommended SAW Viscosity Grades
57
Engine Oil
58
Oil Pump
58
Oil Pan
58
Oil Filter and Cooler Assembly
60
Intake and Exhaust System
61
Inter-Cooler
61
Intake Manifold Components
62
Intercooler
63
Intake Manifold
63
Exhaust Manifold
66
Turbocharger (TC) Components
67
Coupling System
70
Stern Drive
70
Waterjet
70
Shaft Drive
70
Engine Electrical System
71
General Information
72
Alternator
75
Starting System
78
Stator Solenoid Test
79
Free Running Test
79
Amature
81
Commutator Mica Depth
82
Inspect Starter Brush
82
Starter Brush Holder
83
Overrunning Clutch
83
Cleaning
83
Starter Relay
83
Preheating System
84
General Description
84
Glow Plug
84
Glow Control Unit
85
Purpose
85
Cold Resistance
85
Schematic Diagram
86
Fuel System
87
Sensor
88
Fuel Delivery System
88
Boost Pressure Sensor (BPS)
88
Engine Coolant Temperature Sensor(ECTS)
88
Actuators
89
Crankshaft Position Sensor(CKPS)
89
Rail Pressure Sensor (RPS)
89
Fuel Temperature Sensor(FTS)
89
Basic Troubleshooting Guide
92
Problem Analysis Sheet
93
Basic Inspection Procedure
94
Connector Inspection Procedure
95
Checking Point for Connector
95
Wire Harness Inspection Procedure
96
Electrical Circuit Inspection Procedure
96
Check Short Circuit
97
Voltage Check Method
97
Continuity Check Method (with Chassis Ground)
97
Actuation Test
98
Symptom Troubleshooting Guide Table
99
Engine Does Not Start
99
Engine Starts with Difficulty or Starts and Stalls
99
Poor Starting When
99
Unstable Idling
100
Idle Speed too High or too Low
100
Blue, White or Black Smokes
100
Engine Rattling, Noisy Engine
100
Burst Noise
101
Untimely Acceleration/Deceleration and Engine Racing
101
Gap When Accelerating and at Re-Coupling (Response Time)
101
Engine Stop
101
Lack of Power
102
Too Much Power
102
Excessive Fuel Consumption
102
Exhaust Smells
102
Smokes (Black, White, Blue) When Accelerating
103
Fuel Smells
103
The Engine Collapses at Take
103
Engine Does Not Stop
103
Engine Control System
104
Self-Diagnosis
104
Checking Procedure (Self-Diagnosis)
104
Inspection Procedure (Using Generic Scan Tool)
104
Ecm(Engine Control Module)
106
ECM Harness Connector
106
ECM Terminal Function
106
ECM Replacement
108
ECM Problem Inspection Procedure
108
ECM Circuit Diagram – 1
109
ECM Circuit Diagram – 2
110
ECM Circuit Diagram – 3
111
EOI (Engine Operating Indicator System)Circuit Diagram - 1
112
EOI (Engine Operating Indicator System)Circuit Diagram - 2
113
Injector Description
114
Injector Components
114
Operation Principle
115
Piezo Actuator
115
Hydraulic Coupler
115
Pressure Control Valve
116
Needle
116
Circuit Diagram
117
Injector Specific Data Input
120
Compression Test
120
Idle Speed Comparison
120
Injection Quantity Comparison
120
Boost Pressure Sensor & IATS#2
121
Intake Air Temperature Sensor (IATS#1)
122
Engine Coolant Temperature Sensor (ECTS)
123
Function and Operation Principle
123
Camshaft Position Sensor (CMPS)
125
Crankshaft Position Sensor (CKPS)
126
Accelerator Position Sensor (APS)
127
Fuel Temperature Sensor (FTS)
129
Fuel Pressure Control Valve (High Pressure Pump Side)
130
Rail Pressure Regulator Valve (Rail Side)
131
Water Sensor
132
Electric VGT Control Actuator
133
Fuel Line
134
Fuel Delivery System
134
Common Rail Fuel Injection System (CRDI)
135
Low Pressure Fuel Circuit
135
High Pressure Fuel Circuit
135
Low Pressure Fuel Pump
135
Fuel Filter
136
High Pressure Pump
137
Common Rail
139
Diagnosis Trouble Code
141
DTC (Diagnosis Trouble Code) LIST
141

Hyundai Seasall S220P Installation & Operation Manual (73 pages)

S250/S220 series

Brand: Hyundai Seasall | Category: Engine | Size: 6 MB

Table of Contents
2
About this Manual
4
Safety Precautions
5
Chapter 1 Engine Overview

6
- Engine Components
  6
- Engine Suspension Eyes
  7
- Engine Identification
  8
- Schematic Diagram of Common Rail Diesel Engine
  9
- Technical Data
  10
- Performance Curves
  11
- Engine Dimensions
  14
Chapter 2 Engine Mount System

17
Chapter 3 Cooling & Exhaust System

19
- Schematic Diagram of Engine Cooling Circuit
  19
- Seawater Flow
  20
  - Water Pickup
    20
  - Seawater Strainer
    20
  - Seawater Pump
    21
- Engine Coolant Flow
  23
  - Engine Coolant
    23
  - Removing Air Bubbles
    25
  - Cabin Heater Connection
    25
- Exhaust System
  26
Chapter 4 Fuel System

27
- Fuel Flow
  28
- Low Pressure Fuel Line
  28
- Acceleration Sensor and Control Lever
  29
- Recommended Fuel Quality
  30
- Draining Water from Fuel Filter
  30
Chapter 5 Air Intake System

31
- Engine Room Ventilation
  31
- Air Filter Maintenance
  32
Chapter 6 Lubrication System

33
- Engine Oil Flow
  33
- Engine Oil Level Checks
  34
- Recommended Oil Quality
  34
- Engine Oil Extaction Pump
  35
- Oil Filter Replacement
  35
Chapter 7 Electrical System

36
- Battery Cable Connections
  36
- Battery Checks
  37
- Fuse and Relay
  38
Chapter 8 Instrument System

40
- Instrument Connections
  40
- Cut-Out for Gauge
  42
- Cut-Out for Eoi System
  42
Chapter 9 Eoi System

43
- Overview of Eoi System
  43
  - Information Lcd
    43
  - Switches
    44
  - Alarm Lamps
    44
- Eoi Connections
  45
- Eoi Pin Assignment
  46
- Neutral Switch and Dual Eoi Connection
  48
- Trim Wiring Connection Diagram
  49
- Alarm and Dtc(Diagnosis Trouble Code)
  50
  - Alarm and Dtc(Diagnosis Trouble Code)
    51
  - Dtc(Diagnosis Trouble Code) List
    53
Chapter 10 Anti Corrosion System

58
Chapter 11 Engine Operation

59
- Engine On/Off
  59
- Engine Break-In
  60
- Stopping the Engine
  60
- Emergency Stop
  61
- Winter Operation and Storage
  61
Chapter 12 Engine Storage

62
Chapter 13 Maintenance

63
Chapter 14 Troubleshooting Guide

67
Chapter 15 Warranty

69
- Warranty Registration Card
  72

Hyundai Seasall S220P Installation & Operation Manual (80 pages)

Brand: Hyundai Seasall | Category: Engine | Size: 10 MB

Table of Contents
2
About this Manual
4
Safety Precautions
5
Approximate Conversions from Standard
6
Chapter 1 Engine Overview

7
- Engine Components
  7
- Engine Suspension
  8
- Engine Identification
  9
- Schematic Diagram of Common Rail Diesel Engine
  10
- Technical Data
  11
- Performance Curves
  12
- Belt Installation & Engine Dimesions
  15
Chapter 2 Engine Mount System

18
- Engine Mounting Requirements
  18
- Mount Dimensions
  18
Chapter 3 Cooling & Exhaust System

20
- Schematic Diagram of Engine Cooling Circuit
  20
  - Water Pickup
    21
- Seawater Flow
  21
  - Seawater Pump
    22
  - Engine Coolant
    24
  - Removing Air Bubbles
    26
  - Cabin Heater Connection
    26
- Exhaust System
  27
Chapter 4 Fuel System

28
Chapter 5 Air Intake System

32
- Engine Room Ventilation
  32
- Air Filter Maintenance
  33
Chapter 6 Lubrication System

34
- Engine Oil Flow
  34
- Engine Oil Level Checks
  35
- Recommended Oil Quality
  35
- Engine Oil Extaction Pump
  36
- Oil Filter Replacement
  36
Chapter 7 Electrical System

37
- Battery Cable Connections
  37
- Battery Checks
  38
- Fuse and Relay
  39
Chapter 8 Instrument System

46
Chapter 9 Eoi System

46
- Overview of Eoi System
  46
  - Information Lcd
    46
  - Switches
    47
  - Alarm Lamps
    47
- Eoi Connections
  48
- Eoi Pin Assignment
  49
- Trim Wiring Connection Diagram
  52
- G-Scan
  53
  - Alarm and Dtc(Diagnosis Trouble Code)
    54
  - Dtc(Diagnosis Trouble Code) List
    57
Chapter 10 Anti Corrosion System

62
- Engine Break-In
  64
- Emergency Stop
  65
Chapter 11 Engine Operation

66
Chapter 12 Engine Storage

66
- Winter Storage
  67
Chapter 13 Maintenance

68
Chapter 14 Troubleshooting Guide

72
Chapter 15 Warranty

74
- Warranty Registration Card
  79

Hyundai Seasall S220P User Manual (69 pages)

S250 & S220 Series Engines

Brand: Hyundai Seasall | Category: Engine | Size: 11 MB

Table of Contents
2
About this Manual
4
Chapter 1 Engine Overview

5
- Engine Components
  5
- Engine Suspension Eyes
  6
- Engine Identification
  7
- Schematic Diagram of Common Rail Diesel Engine
  8
- Technical Data
  9
- Performance Curve
  10
- Engine Dimensions
  13
Chapter 2 Engine Mount System

16
Chapter 3 Cooling & Exhaust System

18
- Schematic Diagram of Engine Cooling Circuit
  18
- The Flow of Seawater
  19
  - Water Pickup
    19
  - Seawater Strainer
    19
  - Seawater Pump
    20
- The Flow of Engine Coolant
  22
  - Engine Coolant
    22
  - Removing Air Bubble
    24
  - Cabin Heater Connection
    24
- Exhaust System
  25
Chapter 4 Fuel System

26
- The Flow of Fuel
  27
- Low Pressure Fuel Line
  27
- Acceleration Sensor and Control Lever
  28
- Recommended Fuel Quality
  29
- Draining Water from Fuel Filter
  29
Chapter 5 Air Intake System

30
- Engine Room Ventilation
  30
- Air Filter Maintenance
  31
Chapter 6 Lubrication System

32
- The Flow of Engine Oil
  32
- Engine Oil Level Checks
  33
- Recommended Oil Quality
  33
- Engine Oil Extaction Pump
  34
- Oil Filter Replacement
  34
Chapter 7 Electrical System

35
- Battery Cable Connections
  35
- Battery Checks
  36
- Fuse and Relay
  37
Chapter 8 Instrument System

39
- Instruments Connection
  39
- Cut-Out for Gauge
  41
- Cut-Out for Eoi System
  41
Chapter 9 Eoi System

42
- Overview of Eoi System
  42
  - Information Lcd Item
    42
  - Switches
    43
  - Alarm Lamps
    43
- Eoi Connections
  44
- Eoi Pin Assignment
  45
- Neutral Switch and Dual Eoi Connection
  47
- Alarm and Dtc(Diagnosis Trouble Code)
  48
  - Dtc(Diagnosis Trouble Code) List
    51
Chapter 10 Anti Corrosion System

56
Chapter 11 Engine Operation

57
- Engine On/Off
  57
- Emergency Stop
  58
- Winter Operation and Storage
  58
Chapter 12 Engine Storage

59
Chapter 13 Maintenance

60
- Main Check List
  61
- Maintenance Schedule
  61
- Maintenance Log
  62
Chapter 14 Troubleshooting Guide

63
Chapter 15 Warranty

65
- Warranty Registration Card
  65

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Hyundai Seasall S220P Installation & Operation Manual (73 pages)

Table of Contents

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Chapter 5 Air Intake System

Chapter 6 Lubrication System

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Hyundai Seasall S220P Installation & Operation Manual (80 pages)

Table of Contents

Chapter 1 Engine Overview

Chapter 2 Engine Mount System

Chapter 3 Cooling & Exhaust System

Chapter 4 Fuel System

Chapter 5 Air Intake System

Chapter 6 Lubrication System

Chapter 7 Electrical System

Chapter 8 Instrument System

Chapter 9 Eoi System

Chapter 10 Anti Corrosion System

Chapter 11 Engine Operation

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Hyundai Seasall S220P User Manual (69 pages)

Table of Contents

Chapter 1 Engine Overview

Chapter 2 Engine Mount System

Chapter 3 Cooling & Exhaust System

Chapter 4 Fuel System

Chapter 5 Air Intake System

Chapter 6 Lubrication System

Chapter 7 Electrical System

Chapter 8 Instrument System

Chapter 9 Eoi System

Chapter 10 Anti Corrosion System

Chapter 11 Engine Operation

Chapter 12 Engine Storage

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Chapter 14 Troubleshooting Guide

Chapter 15 Warranty

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